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MTU Detroit Diesel 183 Series User Manual

MTU Detroit Diesel 183 Series
596 pages
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Technical Publication
Engine Series 183
Basis: Mercedes--Benz OM 440
Diesel Engine
8V 183 TA.2
8V 183 TC/TE.2/.3
12V 183 TA.2
12V 183 TB/TC.2/.3
12V 183 TD/TE.2/.3
Maintenance Manual
M020080/10E
DaimlerChrysler Off-Highway

Table of Contents

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MTU Detroit Diesel 183 Series Specifications

General IconGeneral
Engine TypeDiesel
Series183
Fuel TypeDiesel
Compression Ratio16.5:1
AspirationTurbocharged
Number of Cylinders6

Summary

GROUP 00 General Work Items

00 General

General information and procedures for the engine manual.

Important Information

Details the manual's intended use, structure, and search options.

Tightening Specifications for Screws and Nuts

Lists tightening torques for various screws and nuts by group and designation.

Safety at Work

Covers general safety regulations, personnel requirements, and organizational measures.

Engine Removal

Provides instructions for removing the engine from its installation.

Engine Installation and Operation

Steps for installing and operating the engine, including initial startup procedures.

GROUP 01 Engine, Crankcase, Cylinder head

01 Engine, Crankcase, Cylinder head

Covers procedures related to the engine block, cylinder head, and related components.

Compression Pressure Check

Procedure for checking engine compression pressure using specialized tools.

Cylinder Head, Removal and Installation

Detailed steps for removing and installing the cylinder head, including tightening torques.

Oil Pan, Removal and Installation

Procedures for removing and installing the engine oil pan, including tightening specifications.

Gear Case Removal and Installation

Steps for removing and installing the gear case, including related parts and torques.

Cylinder Liner Removal, Inspection, Repair, Installation and Sealing

Comprehensive guide for handling cylinder liners, including removal, inspection, repair, installation, and sealing.

GROUP 03 Running gear

03 Running gear

Components and procedures related to the engine's running gear.

Crankshaft Removal, Storage, and Installation

Detailed instructions for removing, storing, and installing the crankshaft, including bearing procedures.

Piston Removal, Disassembly, Inspection, and Installation

Comprehensive guide for handling pistons, including removal, disassembly, inspection, and installation.

Flywheel Removal and Installation

Steps for removing and installing the flywheel, including tightening torques and alignment.

GROUP 05 Valve Gear, Valves

05 Valve Gear, Valves

Procedures related to the engine's valve train components.

Valve clearance adjustment

Detailed instructions for setting valve clearance, including firing orders and special tools.

Valve spring removal, installation, and check

Steps for removing, checking, and installing valve springs using specialized equipment.

Valve seat insert replacement

Procedure for replacing valve seat inserts using specialized tools and temperature considerations.

Valve removal and installation

Steps for removing and installing valves, including lubrication and checking clearance.

GROUP 07 Engine Fuel System

07 Engine Fuel System

Information and procedures related to the engine's fuel system.

Fuel Line Removal, Inspection/Repair, and Installation

Detailed steps for removing, inspecting, repairing, and installing fuel lines, including safety precautions.

Fuel Duplex Filter Removal, Disassembly, Inspection/Repair, and Installation

Procedure for servicing the fuel duplex filter, including removal, disassembly, inspection, and installation.

Fuel Injector Check

Procedure for checking fuel injectors, including setting values, leak tests, and spray pattern inspection.

Injector Removal and Installation

Instructions for removing and installing fuel injectors, including special tools and safety warnings.

GROUP 09 Air Filter, Exhaust Turbocharger, Charge Air Lines

09 TURBOCHARGER, CHARGE AIR LINES

Covers components and procedures for the air intake, exhaust, and charge air systems.

Air filter removal and replacement

Steps for removing and replacing the air filter element, including contamination indicator.

Exhaust Turbocharger Check, Examination, and Fault Diagnosis

Procedure for checking turbocharger clearances, examining for faults, and diagnosing issues.

Exhaust Turbocharger Removal and Installation

Instructions for removing and installing the exhaust turbocharger, including gaskets and torques.

GROUP 13 Belt Drives, Air Compressor

13 Belt Drives, Air Compressor

Procedures related to belt drives and the air compressor.

V-Belt Installation and Adjustment

Instructions for installing V-belts, checking tension, and adjusting belt drives.

Compressor Disassembly and Assembly

Detailed steps for disassembling, inspecting, and assembling the compressor, including parts lists.

GROUP 14 Exhaust Line

14 EXHAUST LINE

Procedures related to the engine's exhaust system.

Exhaust lines removal and installation (V183T..2)

Instructions for removing and installing exhaust lines and elbows for the V183T..2 engine.

Exhaust lines removal and installation (V183T..3)

Steps for removing and installing exhaust lines for the V183T..3 engine, including torque specifications.

GROUP 15 Engine Electrical System

15 Engine Electrical System

Procedures related to engine electrical components.

Alternator (Generator) Removal and Installation

Steps for removing and installing the alternator, including belt tension and electrical connections.

Starter removal and installation

Instructions for removing and installing the starter motor, including cleaning and checks.

GROUP 18 Engine Lubrication, Engine Oil Cooling

18 Engine Lubrication, Engine Oil Cooling

Procedures related to engine lubrication and oil cooling systems.

Oil lines

Diagrams showing oil supply and return lines for the exhaust turbocharger.

Engine oil system filling

Instructions for filling the engine oil system, including priming and starting precautions.

Oil pump removal and installation

Instructions for removing and installing the oil pump, including torque specifications.

Oil cooler disassembly and assembly (for hanging oil filter)

Steps for disassembling and assembling the oil cooler, including cleaning and checking components.

GROUP 20 Engine Cooling

20 Engine Cooling

Procedures related to the engine's cooling system.

Coolant lines, removal, check, repair, reinstallation

Detailed steps for removing, inspecting, repairing, and reinstalling coolant lines, including cleaning and leak checks.

Degrease, decalcify cooling system, check for leaks

Procedure for degreasing, decalcifying the cooling system, and checking for leaks.

Coolant pump removal and installation (Rail and genset version)

Steps for removing and installing the coolant pump for rail and genset applications.

Raw water pump removal and installation (Ship version 8/12V 183 T..2 with top-mounted intercooler)

Instructions for removing and installing the raw water pump for ship versions with top-mounted intercooler.

Coolant thermostat, removal, check and installation (Ship version 8/12V 183 T..2 with compact intercooler)

Instructions for servicing the coolant thermostat for ship versions with compact intercooler.

GROUP 22 Engine Suspension/Engine Mounting

Engine Suspension/Engine Mounting

Procedures related to engine mounting and suspension systems.

GROUP 23 Special Installations

Special Installations

Covers procedures for special installations or configurations.

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