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MTU Detroit Diesel 12V 183 TD.2 User Manual

MTU Detroit Diesel 12V 183 TD.2
596 pages
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Technical Publication
Engine Series 183
Basis: Mercedes--Benz OM 440
Diesel Engine
8V 183 TA.2
8V 183 TC/TE.2/.3
12V 183 TA.2
12V 183 TB/TC.2/.3
12V 183 TD/TE.2/.3
Maintenance Manual
M020080/10E
DaimlerChrysler Off-Highway

Table of Contents

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MTU Detroit Diesel 12V 183 TD.2 Specifications

General IconGeneral
BrandMTU
ModelDetroit Diesel 12V 183 TD.2
CategoryEngine
LanguageEnglish

Summary

00 General

00-0001 Important Information

Provides essential information regarding the manual's intended use, structure, and search functions.

00-0003 Tightening Specifications for Screws and Nuts

Lists tightening specifications (Nm) for various screws and nuts used in engine assembly.

00-0004 Settings

Covers engine settings including firing order, direction of rotation, valve clearance, and nozzle opening pressure.

00-0005 Safety at Work

Outlines general safety regulations, correct engine use, personnel requirements, and spare parts.

00-0008 Engine Removal

Provides instructions for safely removing the engine, including necessary preparations and procedures.

00-0010 Engine Installation and Operation

Guides through the steps for installing and preparing the engine for operation, including checks and test runs.

01 Engine, Crankcase, Cylinder head

01-1205 Compression pressure check

Details the procedure and data required for checking engine compression pressure.

01-6110 Cylinder Head, Removal and Installation

Covers the preparatory operations and step-by-step guide for removing and installing the cylinder head.

01-9324 Cylinder Liner Removal, Inspection, Repair, Installation and Sealing

Covers the complete process for cylinder liner removal, inspection, repair, installation, and sealing.

03 Running gear

03-4352 Crankshaft Removal, Storage and Installation

Covers the complete process for crankshaft removal, storage, and installation, including preparatory operations and torques.

03-7004 Piston Removal, Disassembly, Inspection and Installation

Details the entire process for piston removal, disassembly, inspection, and installation, including important notes.

05 Valve Gear, Valves

05-1122 Valve Clearance Setting

Covers the data and methods for setting valve clearance, including tightening torques and special tools.

07 Engine Fuel System

07-0001 Fuel System Diagram 8V 183 (Ship Version)

Presents a fuel system diagram for the 8V 183 engine in a ship version.

Fuel System Diagram 12V 183 (Ship Version)

Provides a fuel system diagram for the 12V 183 engine in a ship version.

07-5700 Fuel Delivery Pump(s) Check

Describes how to measure fuel delivery pump vacuum using specific testing equipment.

07-5700 B Pressure of delivery pump(s) and opening pressure of overflow valve measurement

Explains how to measure delivery pump pressure and overflow valve opening pressure.

07-6712 Fuel Injector Check

Covers the procedure for checking fuel injectors, including setting values, permissible limits, and safety notices.

07-8234 Start of Delivery Check

Guides through the start of delivery check procedure for injection pumps, including setup and notes.

07-8410 Installing and Removing Injection Pump

Covers the installation and removal of the injection pump, including preparatory operations, special tools, and diagrams.

09 AIR FILTER, EXHAUST TURBOCHARGER, CHARGE AIR LINES

09-6010 Exhaust Turbocharger Check, Examination, Fault Diagnosis

Covers the check, examination, and fault diagnosis of the exhaust turbocharger, including permissible clearances.

09-6030 EXHAUST TURBOCHARGER REMOVAL AND INSTALLATION

Provides instructions for removing and installing the exhaust turbocharger for specific engine versions.

09-6030a Exhaust Turbocharger removal and installation

Details the removal and installation of the exhaust turbocharger for engine versions with specific intercooler and turbocharger types.

13 Belt Drives, Air Compressor

13-1001 Belt drive: Installation of V-Belts, Adjustment Specifications, Tension Check, Installation of Clamps

Provides detailed instructions for installing V-belts, including adjustment specifications, tension checks, and clamp installation.

13-1001a belt Drive: Installation of V-Belts, Adjustment Specifications, Tension Check, Installation of Clamp

Details V-belt installation for ship versions without alternator, covering adjustment, tension checks, and clamp installation.

13-7001 Compressor Disassembly and Assembly

Provides a comprehensive guide to the disassembly and assembly of the compressor, including detailed parts lists.

15 Engine Electrical System

15-5030 alternator (generator) Removal and Installation

Provides instructions for removing and installing the alternator (generator), including special tools and tightening torques.

15-7100 Starter Removal and Installation

Details the removal and installation of the starter motor, including preparatory operations and cleaning notes.

17 Air Starting System

18 Engine Lubrication, Engine Oil Cooling

18-1601 Engine Oil System Filling

Guides through the process of filling the engine oil system, including priming and starting procedures.

20 Engine Cooling

20-1290 Coolant Pump Removal and Installation

Provides instructions for removing and installing the coolant pump for rail and genset versions.

20-1290a Coolant Pump Removal and Installation

Covers the removal and installation of the coolant pump for ship versions (8/12V 183 T..2/T..3).

20-1401a Coolant Pump Disassembly, Check, Repair and Reinstallation

Details the disassembly, check, repair, and reinstallation of the coolant pump for ship versions.

20-1402 Raw Water Pump Disassembly, Check, Repair and Reinstallation

Covers the disassembly, check, repair, and reinstallation of the raw water pump for ship versions with top-mounted intercoolers.

20-1402a Raw Water Pump Disassembly, Check, Repair and Reinstallation

Details the disassembly, check, repair, and reinstallation of the raw water pump for ship versions with compact intercoolers.

20-2470 Coolant Thermostat, Removal, Check and Installation

Provides instructions for removing, checking, and installing the coolant thermostat for rail and genset versions.

20-2470a Coolant Thermostat, Removal, Check and Installation

Covers the removal, check, and installation of the coolant thermostat for ship versions with top-mounted intercoolers.

22 Engine Suspension/Engine Mounting

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