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MTU 8 V 2000 M40A User Manual

MTU 8 V 2000 M40A
195 pages
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Operating Instructions
Diesel engine
8 V 2000 M40A, 8 V 2000 M40B
12 V 2000 M40A, 12 V 2000 M40B
12 V 2000 M41A, 12 V 2000 M41B
16 V 2000 M40A, 16 V 2000 M40B
16 V 2000 M41A, 16 V 2000 M41B
MS150031/03E

Table of Contents

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MTU 8 V 2000 M40A Specifications

General IconGeneral
Engine TypeDiesel
ConfigurationV8
Speed1800 rpm
Cooling SystemWater-cooled
AspirationTurbocharged
Displacement15.9 liters
Fuel SystemDirect injection

Summary

1 Safety

1.1 General conditions

General safety guidelines including correct use, modifications, spare parts, and rework.

1.2 Personnel and organizational requirements

Requirements for personnel, training, and protective equipment for safe operation.

1.4 Safety precautions when working on the engine

Detailed safety measures for maintenance, repair, and welding work.

2 Product Summary

2.1 Product Description

Overview of the engine, fuel system, exhaust, turbocharging, cooling, service block, and electronic systems.

2.6 Technical Data

Detailed technical specifications for various engine models and configurations.

3 Operation

3.1 LOP – Controls

Description of the Local Operating Panel (LOP) controls and their functions, including function keys and dimming.

3.2 Putting the engine into operation (> 3 months)

Steps to put the engine into operation after a long out-of-service period.

3.4 Starting the engine from LOP

Instructions for starting the engine using the LOP, including barring and pre-start checks.

3.5 Operational checks

Routine checks to perform on the engine during operation, covering various systems.

3.6 Stopping the engine at the LOP

Procedure for safely stopping the engine using the Local Operating Panel (LOP).

3.7 Emergency stop from LOP

Steps for initiating an emergency stop and post-stop procedures.

5 Troubleshooting

5.1 Troubleshooting

Guide to diagnosing and resolving common engine problems like not starting or running unevenly.

5.2 LOP alarms

Explains LOP alarm texts, their meanings, and troubleshooting tasks.

6 Task Description

6.1 Engine

Tasks related to the engine, including barring manually and with the starting system.

6.5 Injection Pump / HP Pump

Procedure for replacing the injection pump, including removal and installation steps.

6.5.2 Injection pump – Removal and installation

Detailed steps for removing and installing the injection pump, including preparation and tools.

6.6 Injection Valve / Injector

Procedure for replacing the injector, including removal and installation.

6.6.2 Injector – Removal and installation

Detailed instructions for removing and installing an injector, including necessary tools and preparations.

6.8 Fuel Filter

Instructions for replacing the fuel filter, with safety warnings and procedures for engine running/stopped.

6.13 Lube Oil System, Lube Oil Circuit

Instructions for checking the engine oil level before and after engine operation.

6.13.2 Engine oil – Change

Procedures for changing the engine oil, including draining and filling with new oil.

6.14.2 Engine oil filter – Replacement

Steps for replacing the engine oil filter, with safety warnings and procedures.

6.15.2 Engine coolant – Level check

How to check the engine coolant level at the filler neck, external cooler, or via level sensor.

6.21.6 Engine control unit – Removal and installation

Detailed steps for removing and installing the engine control unit, including cable management.

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