MTU 16V 2000 M72 User Manual

Operating Instructions
Diesel engine
12 V 2000 M72
16V 2000 M72
M015650/03E

MTU 16V 2000 M72 Specifications

General

Engine Type	Diesel
Configuration	V16
Displacement	35.7 l
Rated Speed	2250 rpm
Number of Cylinders	16
Aspiration	Turbocharged
Fuel System	Common rail
Cooling System	Liquid-cooled

Summary

Safety

General conditions

General safety regulations and responsibilities for personnel and correct use of the engine.

Personnel and organizational requirements

Requirements for qualified personnel, organizational measures, and protective equipment.

Transport

Guidelines and precautions for transporting the engine safely.

Safety regulations for startup and operation

Ensuring safety during initial operation and for operators.

Safety precautions when working on the engine

Detailed safety measures for maintenance, repair, and welding work on the engine.

Auxiliary materials, fire prevention and environmental protection

Guidelines for auxiliary materials, fire prevention, noise, and environmental protection.

Conventions for safety instructions in the text

Explanation of safety signal words (DANGER, WARNING, CAUTION) and instructions.

General Information

Engine side and cylinder designations

Explanation of engine side (KS) and cylinder numbering conventions.

Product description

Overview of the engine's systems: engine, fuel, charging, lube oil, cooling, and electronic systems.

Engine layout

Diagram and list of engine components with their designations.

Sensors, actuators and injectors – Overview

Plan views showing sensors and their monitored parameters on the engine.

Technical Data

12V 2000 M72 engine data: Engine-mounted heat exchanger, EPA stage 2

Technical specifications for the 12V 2000 M72 engine with engine-mounted heat exchanger.

12 V 2000 M72 engine data: remote heat exchanger, EPA stage 2

Technical specifications for the 12V 2000 M72 engine with remote heat exchanger.

16V 2000 M72 engine data: Engine-mounted heat exchanger, EPA stage 2

Technical specifications for the 16V 2000 M72 engine with engine-mounted heat exchanger.

16V 2000 M72 engine data: Separate heat exchanger, EPA stage 2

Technical specifications for the 16V 2000 M72 engine with separate heat exchanger.

Firing order

Lists the firing order for different engine configurations (8V, 10V, 12V, 16V).

Engine – Main dimensions

Table detailing the length, width, and height of various engine models.

Operation

Engine – Putting the engine into operation (out of service > 3 months)

Procedure for putting the engine into operation after extended downtime.

Putting the engine into operation after scheduled out-of-service period

Startup procedures for an engine after a scheduled maintenance period.

Tasks after extended out-of-service periods (>3 weeks)

Specific tasks required after the engine has been out of service for more than 3 weeks.

Checks prior to start-up

Pre-startup checks for the fuel treatment system and general system readiness.

Fuel treatment system – Start-up

Detailed steps for starting up the fuel treatment system.

Operational checks

Routine checks to be performed during engine operation.

Fuel treatment system – Switching on

Procedure for switching on the fuel treatment system.

Starting the engine

Instructions on how to start the engine from various control points.

Stopping the engine

Procedure for safely stopping the engine from different control points.

Emergency stop

Initiating an emergency stop of the engine from various control points.

After stopping the engine

Actions to take after the engine has been stopped, including coolant and system checks.

Fuel treatment system – Shutdown

Procedure for shutting down the fuel treatment system.

Plant – Cleaning

Guidelines for cleaning the plant using steam or water jets.

Maintenance

Maintenance task reference table [QL1]

Reference table linking maintenance tasks to their respective sections.

Troubleshooting

Fuel treatment system – Troubleshooting

Troubleshooting guide for the fuel treatment system's indicators and alarms.

Troubleshooting

Guide for diagnosing and resolving common engine operational problems.

Task Description

SOLAS

Information related to SOLAS shielding requirements and installation.

Engine

Procedures for barring the engine manually or using the starting system.

Cylinder Liner

Instructions for endoscopic examination and evaluation of cylinder liners.

Crankcase Breather

Procedures for cleaning the oil pre-separator and replacing the oil separator.

Valve Drive

Steps for checking and adjusting valve clearance.

Injection Valve / Injector

Procedures for replacing, removing, and installing injectors.

Fuel System

Instructions for venting the fuel system.

Fuel Filter

Procedures for replacing fuel filters and prefilters.

Charge-Air Cooling

Checking the intercooler condensate drain line for obstructions.

Air Filter

Procedures for replacing and installing the air filter.

Air Intake

Checking the signal ring position of the service indicator.

Starting Equipment

Procedure for checking the starter's condition.

Lube Oil System, Lube Oil Circuit

Instructions for checking and changing engine oil.

Oil Filtration / Cooling

Procedures for replacing engine oil filters and cleaning centrifugal oil filters.

Coolant Circuit, General, High-Temperature Circuit

Details on coolant drain/venting points, level checks, and coolant changes.

Raw Water Pump with Connections

Procedure for checking the raw water pump relief bore.

Belt Drive

Procedure for checking the condition of the drive belt.

Battery-Charging Generator

Procedure for replacing the battery-charging generator drive belt.

Fuel Treatment System

Checks for water drain valve, differential pressure gauge, and water level probe.

Wiring (General) for Engine/Gearbox/Unit

Procedure for checking engine wiring and electrical components.

Accessories for (Electronic) Engine Governor / Control System

Procedures for cleaning and checking connections for engine governors and EMUs.

Appendix A

Abbreviations

List of abbreviations used in the manual with their meanings.

MTU contacts/service partners

Contact information and details for MTU service and spare parts.

Appendix B

Special Tools

List of special tools required for various maintenance and repair tasks.

Index

Alphabetical index of topics covered in the manual.