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MTU 12 V 4000 T95 User Manual

MTU 12 V 4000 T95
222 pages
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Operating Instructions
Diesel engine
12 V 4000 T95
12 V 4000 T95 x
MS150120/00E

Table of Contents

Questions and Answers:

MTU 12 V 4000 T95 Specifications

General IconGeneral
BrandMTU
Model12 V 4000 T95
CategoryEngine
LanguageEnglish

Summary

1 Safety

1.1 Important requirements for all products

Key safety requirements for product usage, operation, and maintenance.

1.2 Personnel and organizational requirements

Guidelines for personnel qualifications, training, and protective equipment usage.

1.3 Transport

Procedures and precautions for safe engine and system transportation.

1.4 Crankshaft transport locking device

Details on installing and removing the crankshaft transport locking device for safety.

1.5 Safety requirements for startup and operation

Critical safety measures to be followed before and during engine startup and operation.

1.6 Safety requirements for maintenance and repair work

Safety protocols for personnel performing maintenance and repair tasks on the engine.

1.7 Fire prevention and environmental protection, fluids and lubricants, auxiliary materials

Measures for fire prevention, environmental care, and safe handling of materials.

1.8 Standards for safety notices in the text

Explanation of safety notice symbols and their meaning within the manual.

2 General Information

2.1 Engine side and cylinder designations

Standardized identification of engine sides and cylinder numbering conventions.

2.2 Engine layout

Identification and illustration of major engine components and their arrangement.

2.3 Back Pack – Overview

Visual overview of the 'Back Pack' system components and their layout.

2.4 Sensors and actuators – Overview

Identification of key sensors and actuators integrated into the engine system.

3 Technical Data

3.1 12 V 4000 T95/T95L/T95R engine data

Detailed technical specifications, reference conditions, and power ratings for specific engine models.

3.2 Firing order

Specifies the sequence in which cylinders fire for the 12V engine configuration.

3.3 Engine – Main dimensions

Provides key physical dimensions (length, width, height) of the engine.

4 Operation

4.1 Putting the engine into operation after extended out-of-service periods (>3 months)

Step-by-step guide for recommissioning an engine after prolonged shutdown.

4.2 Putting the engine into operation after scheduled out-of-service-period

Procedures for resuming operation after planned maintenance or short shutdowns.

4.3 Operational checks

Essential checks to perform before, during, or after engine operation for safety and performance.

4.4 Starting the engine in manual mode

Detailed steps for initiating engine start-up using manual controls and safety checks.

4.5 Stopping the engine in manual mode

Procedures for safely shutting down the engine using manual controls and idle sequence.

4.6 After stopping the engine – Putting the engine out of operation

Steps for safely preparing the engine for extended periods of inactivity, including coolant protection.

4.7 Plant – Cleaning

Instructions for cleaning the plant equipment using specified methods and safety precautions.

5 Maintenance

5.1 Maintenance task reference table [QL1]

A consolidated table referencing maintenance tasks and their corresponding page numbers for easy access.

6 Troubleshooting

6.1 Troubleshooting

A guide to diagnosing and resolving common engine operational issues and fault causes.

6.2 Fault messages of Engine Control Unit ECU 9 for Series 4000

Interpretation and corrective actions for specific fault messages from the engine control unit.

7 Task Description

7.1 Engine

Covers engine-specific tasks including barring, test runs, and general procedures.

7.2 Cylinder Liner

Procedures related to cylinder liner inspection, including endoscopic examination and interpretation.

7.3 Crankcase Breather

Tasks related to the crankcase breather system, specifically oil mist fine separator replacement.

7.4 Valve Drive

Maintenance procedures for the valve drive system, including lubrication and clearance adjustment.

7.5 Injection Pump / HP Pump

Tasks related to the injection pump, specifically filling with engine oil.

7.6 Injector

Procedures for injector replacement, removal, and installation, including special tools.

7.7 Fuel System

Tasks related to the fuel system, focusing on venting the low-pressure system.

7.8 Fuel Filter

Procedures for replacing fuel filters and prefilters, including draining.

7.9 Exhaust Turbocharger

Tasks related to exhaust turbochargers, including turbine housing checks.

7.10 Charge-Air Cooling

Procedures for checking the charge-air cooling system, specifically intercooler leak checks.

7.11 Air Filter

Steps for replacing the engine air filter element.

7.12 Air Intake

Procedures related to the air intake system, including service indicator checks and emergency shutoff flap tests.

7.13 Exhaust Gas Recirculation

Tasks related to the exhaust gas recirculation system, focusing on exhaust flap checks and coupling rod replacement.

7.14 Starting Equipment

Procedures for checking the condition of the engine starter.

7.15 Lube Oil System, Lube Oil Circuit

Tasks related to the lube oil system, including checking oil levels and changing oil.

7.16 Oil Filtration / Cooling

Procedures for replacing the engine oil filter and cleaning/replacing the centrifugal oil filter.

7.17 High-Temperature Circuit

Maintenance tasks for the high-temperature coolant circuit, including level checks, draining, and filling.

7.18 Low-Temperature Circuit

Maintenance tasks for the low-temperature coolant circuit, including level checks, draining, and filling.

7.19 Belt Drive

Procedure for checking the condition of the drive belts.

7.20 Battery-Charging Generator

Tasks related to the battery-charging generator, including checks, tension adjustment, and belt replacement.

7.21 Engine Mounting / Support

Procedures for checking the engine mounting and securing screws.

7.22 Wiring (General) for Engine/Gearbox/Unit

General checks for engine cabling, clamps, and connectors.

7.23 Accessories for (Electronic) Engine Governor / Control System

Procedures for resetting parameters, checking actuators, cleaning connectors, and replacing sensors.

7.24 Exhaust System

Tasks related to the exhaust system, including silencer condensate drain checks and Back Pack securing screw inspections.

8 Appendix A

8.1 Abbreviations

A comprehensive list of abbreviations used in the manual with their meanings.

8.2 MTU contact persons/service partners

Contact information for MTU support, service centers, and spare parts procurement.

9 Appendix B

9.1 Special Tools

List of special tools required for maintenance and repair tasks, with part numbers and usage references.

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