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12V2000M86106
MTU 12V2000M86106 User Manual
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Operating Instructions
Diesel engine
12V/16V2000Mx6
12V/16V2000M96L
MS150119/01E
2
Table of Contents
Default Chapter
1
Operating Instructions
1
Table of Contents
3
1 Safety
5
Correct Use for All Products
5
Personnel and Organizational Requirements
6
Transport
7
Safety Regulations for Startup and Operation
8
Safety Precautions When Working on the Engine
10
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
13
Compressed Air
14
Standards for Safety Notices in the Text
15
2 General Information
16
Tightening Specifications for Screws, Nuts and Bolts
16
Installation
25
Engine Side and Cylinder Designations
29
Product Description
30
Engine - Overview
36
Sensors and Actuators - Overview
38
3 Technical Data
43
Engine Data 12V2000M86/M96/M96L, Marine EPA Tier 3, IMO Tier
43
Engine Data 16V2000M86/M96/M96L, Marine EPA Tier 3, IMO Tier
47
Firing Order
51
Engine - Main Dimensions
52
4 Operation
53
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
53
Engine - Putting into Operation after Scheduled Out-Of-Service-Period
54
Starting the Engine
55
Operational Checks
56
Emission Label - Check
57
Engine - Shutdown
58
Emergency Engine Shutdown
59
After Stopping the Engine
60
Plant - Cleaning
61
5 Maintenance
62
Maintenance Task Reference Table [QL1]
62
6 Troubleshooting
63
Solas
66
SOLAS Shielding as Per MTN 5233 - Installation
66
SOLAS Shielding - Installation
67
Installation Locations for SOLAS Shielding
68
SOLAS Shielding as Per MTN
68
7 Task Description
66
Engine
77
Barring Engine Manually
77
Engine - Cranking on Starting System
78
Cylinder Liner
79
Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
79
Cylinder Liner - Endoscopic Examination
81
Valve Drive
83
Cylinder Head Cover - Removal and Installation
83
Valve Clearance - Check and Adjustment
84
Injection Pump / HP Pump
87
HP Fuel Pump - Filling with Engine Oil
87
Injector
88
Injector - Replacement
88
Injector - Removal and Installation
89
Installation
90
Fuel System
94
Fuel System - Venting
94
Fuel Filter
97
Fuel Filter - Replacement
97
Fuel Prefilter - Differential Pressure Check and Gauge Adjustment
100
Fuel Prefilter - Draining
102
Fuel Prefilter - Flushing
105
Fuel Prefilter - Filter Element Replacement
108
Charge-Air Cooling
111
Intercooler - Checking Leak Line and Drain Line for Coolant Discharge and Obstruction
111
Charge-Air Coolant - Draining
113
Air Filter
114
Air Filter - Replacement
114
Air Filter - Removal and Installation
115
Air Intake
116
Service Indicator - Signal Ring Position Check
116
Starting Equipment
117
Starter - Condition Check
117
Lube Oil System, Lube Oil Circuit
118
Draining Engine Coolant
128
Check
133
Belt Drive
136
Battery-Charging Generator
137
Wiring (General) for Engine/Gearbox/Unit
138
Fuel Treatment System
139
Installation
151
Engine Monitoring Unit – Removal and
152
Engine Interface Module EIM – Removal and
153
Diagnostic Features on EIM
154
8 Appendix A
157
MTU Contact/Service Partners
160
9 Appendix B
161
Index
168
4
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MTU 12V2000M86106 Specifications
General
Engine Type
Diesel
Configuration
V12
Weight
3200 kg
Turbocharger
Yes
Aftercooler
Yes
Cooling System
Liquid Cooled
Fuel System
Common rail
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