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12V4000L32F
MTU 12V4000L32F User Manual
219 pages
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Operating Instructions
Gas engine
12V4000L32F
16V4000L32F
MS150104/03E
2
Table of Contents
Table of Contents
3
Safety
5
Important Provisions for All Products
5
Correct Use of All Products
7
Personnel and Organizational Requirements
8
Initial Start-Up and Operation - Safety Regulations
9
Safety Regulations for Startup and Operation, Specific Information for Gaseous Fuel or Dual Fuel Supply Applications
11
Assembly, Maintenance, and Repair Work - Safety Regulations
13
Safety Regulations for Assembly, Maintenance and Repair Work, Specific Information for Gaseous Fuel and Dual Fuel Supply or Applications
17
Fire and Environmental Protection, Fluids and Lubricants
18
Fire Prevention and Environmental
20
Applications
20
Standards for Warning Notices in the Text and Highlighted Information
21
Transport
22
Product Summary
23
Engine Layout
23
Engine Side and Cylinder Designations
25
Engine - Main Dimensions
26
Firing Order
27
Technical Data
28
12V4000L32F, 16V4000L32F Engine Data, Fuel-Optimized (TA-Luft)
28
Engine Data 12V4000L32F, 16V4000L32F, Emissions-Optimized (1/2 TA-Luft)
32
Monitoring, Control and Regulation Equipment
36
Gas Engine Phase 4 System - Overview
36
Purpose of the Units
38
Operation
40
Runtimes at Partial Load
40
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
41
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
42
Control, Starting and Stopping Sequences
43
Engine - Start
45
Operational Checks
46
Emission Values - Check
47
Engine - Shutdown
49
Engine - Emergency Shutdown
50
After Stopping the Engine - Engine Remains Ready for Operation
52
After Stopping the Engine - Putting the Engine out of Operation
53
Maintenance
54
50-Hours Check
54
Maintenance Task Reference Table [QL1]
55
Troubleshooting
56
Fault Messages - Key
56
Fault Messages in Genset Control System Log
58
Engine Governor - Fault Messages
123
Task Description
163
Engine
163
Engine - Barring Manually
163
Machine Room - Check for Smell of Gas
164
Crankcase Breather
165
Oil Separator - Filter Replacement
165
Ignition System
167
Spark Plug - Replacement
167
Spark Plug - Removal
168
Spark Plug - Installation
169
Spark Plug Connector - Replacement
171
Spark Plug Connector - Removal
172
Spark Plug Connector - Cleaning and Check
173
Spark Plug Connector - Installation
174
Ignition System - Ignition Timing Check
176
Valve Drive
177
Valve Protrusion - Measurement
177
Valve Clearance - Check and Adjustment
180
Valve Gear - Lubrication
182
Cylinder Head Cover - Removal
183
Cylinder Head Cover - Installation
184
Gas System
185
Gas Supply - Checking Gas Lines for Leaks
185
Air Filter
186
Air Filter - Replacement
186
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MTU 12V4000L32F Specifications
General
Engine Type
Diesel
Fuel Type
Diesel
Cylinders
12
Aspiration
Turbocharged
Cooling System
Liquid Cooled
Fuel System
Common rail
Applications
Marine, power generation
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