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16 V 4000 M93 x
MTU 16 V 4000 M93 x User Manual
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Operating Instructions
Diesel engine
12 V 4000 M93 x
16 V 4000 M93 x
MS150047/04E
2
Table of Contents
Default Chapter
1
Operating Instructions
1
Table of Contents
3
1 Safety
5
Important Provisions for All Products
5
Correct Use
5
Spare Parts
5
Personnel and Organizational Requirements
6
Safety Regulations for Startup and Operation
7
Safety Regulations for Maintenance and Repair Work
8
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
11
Compressed Air
12
Standards for Safety Notices in the Text
13
Transport
14
2 General Information
15
Engine Layout
15
Product Description
16
Description of the Engine
16
Fuel System
16
Exhaust System
16
Cooling System
16
Engine Side and Cylinder Designations
25
Sensors and Actuators - Overview
26
Engine Wiring Harness - Overview
36
3 Technical Data
43
ENGINE DATA 12V 4000M93, Heat Exchanger Installed, EPA Stage
43
ENGINE DATA 12V 4000M93, Heat Exchanger Installed, IMO
46
ENGINE DATA 12V 4000M93L, Heat Exchanger Installed, EPA Stage
49
ENGINE DATA 12V 4000M93L, Heat Exchanger Installed, IMO
52
ENGINE DATA 16V 4000M93, Heat Exchanger Installed, EPA Stage
55
ENGINE DATA 16V 4000M93, Heat Exchanger Installed, IMO
58
ENGINE DATA 16V 4000M93L, Heat Exchanger Installed, EPA Stage
61
ENGINE DATA 16V 4000M93L, Heat Exchanger Installed, IMO
64
Engine - Main Dimensions
67
Firing Order
68
4 Operation
69
LOP - Controls
69
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
71
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
72
Starting the Engine
73
Operational Checks
74
Fuel Treatment System Control Cabinet - Control Elements
75
Tasks after Extended Out-Of-Service Periods (>3 Weeks)
76
Checks Prior to Start-Up
77
Fuel Treatment System - Putting into Operation
78
Fuel Treatment System - Switching on
81
Stopping the Engine
82
Engine Emergency Stop at Blueline Automation System (Control Stand)
83
Coupling - Engaging from LOP
84
Coupling - Disengaging from LOP
85
Waterjet - Flushing from LOP (Optional)
86
Stopping the Engine from LOP
87
Stopping the Engine at the Blueline Automation System (Control Stand)
88
Emergency Stop from LOP
89
Emergency Engine Stop
90
After Stopping the Engine
91
Fuel Treatment System - Shutdown
92
Plant - Cleaning
93
5 Maintenance
94
Maintenance Schedule Task Reference Table [QL1]
94
Fuel Treatment System - Troubleshooting
96
6 Troubleshooting
96
Troubleshooting
97
ADEC (ECU 7) Fault Codes for Series 4000 Engines, Marine Application
100
ADEC Engine Governor - Fault Codes
101
Engine
127
Engine - Barring Manually
127
Engine - Barring with Starting System
128
7 Task Description
127
Cylinder Liner
129
Cylinder Liner - Endoscopic Examination
129
Instructions and Comments on Endoscopic and Visual Examination of Cylinder Liners
131
Valve Drive
133
Valve Gear - Lubrication
133
Valve Clearance - Check and Adjustment
134
Adjusting Valve Clearance
137
Cylinder Head Cover - Removal and Installation
138
Injection Pump / HP Pump
139
HP Pump – Relief Bore Check
140
Injection Valve / Injector
141
Injector – Removal and Installation
142
Installing Injector
144
Fuel Filter
147
Engine Running
148
Fuel Prefilter – Differential Pressure Gauge Check and Adjustment
149
Fuel Prefilter – Draining
150
Fuel Prefilter – Flushing
151
Fuel Prefilter – Filling with Fuel
152
Fuel Prefilter – Filter Element Replacement
153
Exhaust Turbocharger
155
Charge-Air Cooling
157
Air Filter
158
Air Filter – Removal and Installation
159
Air Intake
160
Starting Equipment
161
Engine Oil – Level Check
162
Engine Oil – Change
163
Engine Oil – Sample Extraction and Analysis
165
Oil Indicator Filter – Cleaning
166
Automatic Oil Filter – Oil Filter Candles Replacement
168
Oil Indicator Filter – Cleaning and Check
171
Centrifugal Oil Filter – Cleaning and Filter Sleeve Replacement
173
Circuit
175
Engine Coolant – Level Check
176
Engine Coolant – Change
177
Engine Coolant Draining
178
Engine Coolant – Filling
179
Engine Coolant Pump – Relief Bore Check
181
Engine Coolant – Sample Extraction and Analysis
182
Raw Water Pump with Connections
183
Battery-Charging Generator
184
Engine Mounting / Support
185
Auxiliary Pto
186
Fuel Supply System
187
Differential Pressure Gauge – Check
188
Water Level Probe (3-In-1 Rod Electrode Check
189
Pump Capacity – Check
190
Coalescer Filter Element – Replacement
191
Wiring (General) for Engine/Gearbox/Unit
193
Accessories for (Electronic) Engine Governor / Control System
194
EMU and Connectors – Cleaning
195
Limit Switch for Start Interlock ‒ Check
196
Engine Governor and Connectors – Cleaning
197
Engine Monitoring Unit EMU 8 – Plug Connections
199
Interface Module Plug Connections – Check
200
Installation
201
EMU 8 – Removal and Installation
202
Engine Interface Module EIM – Removal and Installation
203
Diagnostic Features of Eim
204
Emergency Instrumentation (Local Operating Panel)
207
Appendix A 8.1 Abbreviations
208
8 Appendix A
210
MTU Contact Persons/Service Partners
210
Appendix B 9.1 Index
211
9 Appendix B
214
Spare Parts
214
Consumables
216
Special Tools
219
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MTU 16 V 4000 M93 x Specifications
General
Speed
2100 rpm
Fuel Type
Diesel
Cooling System
Water-cooled
Bore
170 mm
Stroke
210 mm
Engine Type
Diesel
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