EasyManua.ls Logo

MTU 20 V 4000 C22 User Manual

MTU 20 V 4000 C22
139 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operating Instructions
Diesel engine
20 V 4000 C22
M015675/05E

Table of Contents

Questions and Answers:

MTU 20 V 4000 C22 Specifications

General IconGeneral
BrandMTU
Model20 V 4000 C22
CategoryEngine
LanguageEnglish

Summary

Safety

General conditions

General safety rules, risks, correct use, modifications, spare parts, and reworking.

Safety regulations for startup and operation

Safety requirements for initial operation, operators, and engine operation.

Explosion hazard when removing inspection port cover on engine

DANGER warning about explosion hazard from oil vapors and safety instructions.

Safety precautions when working on the engine

Safety requirements for maintenance, repair, and welding work.

Technical Data

20V 4000 C22 engine data

Explains reference values and provides power-related, general, and consumption data.

Operation

Engine – Start in manual mode

Safety warnings and preparation/startup steps for manual engine start.

Maintenance

Maintenance task reference table [QL1]

Reference table for maintenance tasks and their corresponding page numbers.

Troubleshooting

Troubleshooting

Troubleshooting guide for common engine issues like not turning, not firing, or uneven firing.

ECU 4 alarms

Explains ECU fault codes and provides troubleshooting steps for alarms.

Task Description

Cylinder liner – Endoscopic examination

Steps and findings for performing an endoscopic examination of cylinder liners.

Instructions and comments on endoscopic and visual examination of cylinder liners

Explains terms for cylinder liner examination and evaluation criteria.

Valve clearance – Check and adjustment

Steps for checking and adjusting valve clearance.

HP fuel pump – Relief bore check

Instructions for checking the relief bore on the HP fuel pump.

Injector – Replacement

Procedure for replacing the injector.

Injector – Removal and installation

Detailed steps for removing and installing injectors, including safety precautions.

Engine oil level – Check

Procedures for checking engine oil level before, during, and after operation.

Engine oil – Change

Instructions for changing the engine oil, with or without a pump.

Coolant – Level check

Procedures for checking coolant level at the filler neck or remote cooler.

Engine coolant – Draining

Steps for draining the engine coolant, including safety precautions.

Engine coolant – Filling

Safety precautions and preparatory steps for filling engine coolant.

Engine coolant pump – Relief bore check

Procedure for checking the relief bore on the engine coolant pump.

Coolant – Sample extraction and analysis

Instructions for extracting and analyzing coolant samples using an MTU test kit.

Charge-air coolant – Level check

Procedures for checking charge-air coolant level at filler neck or via sensor.

Charge-air coolant – Draining

Steps for draining charge-air coolant, including safety precautions.

Charge-air coolant system – Filling

Safety precautions and preparatory steps for filling the charge-air coolant system.

Charge-air coolant pump – Relief bore check

Procedure for checking the relief bore on the charge-air coolant pump.

Battery-charging generator drive – Drive belt tension adjustment

Steps for adjusting the drive belt tension for the battery-charging generator.

Battery-charging generator drive – Drive belt tension check

Procedure for checking drive belt tension using a belt tension tester.

Fan drive belt– Tension check / adjustment

Procedure for checking and adjusting fan drive belt tension.

Related product manuals