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MTU 20 V 4000 G23 User Manual

MTU 20 V 4000 G23
181 pages
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Operating Instructions
Diesel engine
20 V 4000 G23 with 6 exhaust turbochargers
20 V 4000 G43 with 6 exhaust turbochargers
20 V 4000 G63 with 6 exhaust turbochargers
20 V 4000 G63L with 6 exhaust turbochargers
20 V 4000 G83 with 6 exhaust turbochargers
20 V 4000 G83L with 6 exhaust turbochargers
MS150093/01E

Table of Contents

Other manuals for MTU 20 V 4000 G23

Questions and Answers:

MTU 20 V 4000 G23 Specifications

General IconGeneral
Number of Cylinders20
Bore170 mm
Stroke210 mm
Fuel TypeDiesel
Cooling SystemWater-cooled
Compression Ratio16.5:1
Engine TypeDiesel

Summary

Safety

General Conditions

Instructions and regulations for safe engine operation and maintenance.

Personnel and Organizational Requirements

Guidelines for trained personnel, responsibilities, and protective equipment.

Transport

Procedures and safety measures for transporting the engine or genset.

Crankshaft Transport Locking Device

Details on installing and removing the crankshaft transport locking device.

Explosion Hazard

Warning about explosion risk due to oil vapors when opening the crankcase.

Safety Regulations for Maintenance and Repair Work

General safety rules to be observed during maintenance and repair tasks.

Auxiliary Materials, Fluids, Lubricants, Fire Prevention and Environmental Protection

Guidelines for handling materials, preventing fires, and environmental disposal.

Conventions for Safety Instructions

Explanation of safety warning symbols and their meanings.

Product Summary

Engine Layout

Diagram and list of key engine components and their designations.

Overview of Sensors, Actuators and Injectors

Identification of main sensors, actuators, and injectors on the engine.

Engine – Main Dimensions

Key physical dimensions (length, width, height) of the engine.

Firing Order

Cylinder firing order sequence for different engine configurations.

Final Compression Pressure

Specified final compression pressure range for the engine.

Engine Side and Cylinder Designations

Explanation of how engine sides and cylinders are designated.

20V 4000 Gx3 Engine Data: Continuous Operation, Variable 3B, Optimized Fuel Consumption

Technical data for continuous operation, optimized for fuel efficiency.

20V 4000 Gx3 Engine Data: Continuous Operation, Variable 3B, Optimized Exhaust Emissions ("TA-Luft")

Technical data for continuous operation, optimized for exhaust emissions.

20V 4000 Gx3 Engine Data: Standby Operation 3D, Optimized Fuel Consumption, 6ETC

Technical data for standby operation, optimized for fuel consumption.

Operation

Putting the Engine into Operation After Extended Out-of-Service Periods (>3 Months)

Procedure for starting the engine after long periods of inactivity.

Putting the Engine into Operation After Scheduled Out-of-Service-Period

Procedure for restarting the engine after planned downtime.

Start Engine in Manual Mode (Testing Mode)

Steps for starting the engine in manual or testing mode.

Safety System – Override

How to temporarily bypass safety functions in critical situations.

Operational Checks

List of checks to perform during engine operation.

Starting the Engine in Emergency Situations (Override Mode)

Procedure for starting the engine under emergency conditions.

Stop Engine in Manual Mode (Testing Mode)

Procedure for stopping the engine during manual or testing operations.

Emergency Stop

Procedure for initiating an emergency shutdown of the engine.

After Stopping the Engine – Engine Remains Ready for Operation

Steps to take after stopping the engine to keep it ready for immediate restart.

After Stopping the Engine – Putting the Engine Out of Service

Procedure for preparing the engine for extended out-of-service periods.

Plant Cleaning

Instructions for cleaning the engine and associated plant equipment.

Maintenance

Maintenance Task Reference Table [QL1]

A table cross-referencing maintenance tasks with their respective procedures.

Troubleshooting

Troubleshooting

Common engine problems, probable causes, and corrective actions.

Task Description

Engine

Procedures related to engine barring, testing, and general operation.

Cylinder Liner

Steps for endoscopic examination of the cylinder liner.

Crankcase Breather

Procedure for replacing the oil mist fine separator.

Valve Drive

Tasks related to valve lubrication, clearance check, and cylinder head cover.

Injection Pump / HP Pump

Procedure for filling the high-pressure fuel pump with engine oil.

Injection Valve / Injector

Procedures for replacing and installing/removing injectors.

Fuel System

Procedure for venting the low-pressure fuel system.

Fuel Filter

Procedures for replacing, cleaning, draining, and flushing fuel filters.

Charge-Air Cooling

Checking the intercooler condensate drain for blockages and leaks.

Air Filter

Procedures for replacing, checking, and installing air filters.

Air Intake

Checking the contamination indicator's signal ring position.

Starting Equipment

Manual operation procedure for the air starter.

Lube Oil System, Lube Oil Circuit

Procedures for changing engine oil, checking levels, and sample extraction.

Oil Filtration / Cooling

Procedures for replacing engine oil filters and cleaning centrifugal oil filters.

Coolant Circuit, General, High-Temperature Circuit

Procedures for checking, changing, draining, filling, and analyzing coolant.

Low-Temperature Circuit

Procedures for checking, changing, draining, and filling charge-air coolant.

Belt Drive

Procedure for checking the condition of the drive belt.

Battery-Charging Generator

Procedures for adjusting drive belt tension and replacing the drive belt.

Wiring (General) for Engine/Gearbox/Unit

Steps for checking engine wiring and electrical components.

Engine Mounting / Support

Procedure for visually inspecting engine mounts for damage.

Accessories for (Electronic) Engine Governor / Control System

Procedures for resetting CDC parameters, cleaning connectors, and checking connections.

Appendix A

Abbreviations

List of abbreviations used in the manual with their meanings and explanations.

MTU Contacts/Service Partners

Information on how to contact MTU for service and spare parts.

Appendix B

Special Tools

List of special tools required for maintenance and repair tasks.

Index

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