MTU 6R 1600 G80S User Manual

Operating Instructions
Diesel engine
6R 1600 G10F, G20F
6R 1600 G40F, G50F
6R 1600 G70F, G80F
6R 1600 G10S, G20S
6R 1600 G70S, G80S
6R 1600 B30S, B40S
MS15022/03E

MTU 6R 1600 G80S Specifications

General

Engine Model	6R 1600 G80S
Manufacturer	MTU
Type	Diesel
Number of Cylinders	6
Cooling System	Water-cooled
Rated Speed	1800 rpm
Fuel System	Common Rail
Emission Standards	EU Stage IIIA

Summary

1 Safety

1.1 Important provisions for all products

Details on nameplate identification, general information, correct use, modifications, and spare parts.

1.2 Personnel and organizational requirements

Guidelines for operator responsibilities, training, and personal protective equipment.

1.4 Safety regulations for startup and operation

Rules for safe startup, operation, and emergency procedures.

1.5 Safety regulations for maintenance and repair work

Precautions before, during, and after maintenance and repair activities.

1.6 Fire prevention and environmental protection, fluids and lubricants, auxiliary materials

Safety measures for fire prevention, noise, environmental protection, and fluid handling.

3 Technical Data

3.1 6R 1600 B30S 60Hz engine data, optimized fuel consumption

Technical specifications for the 6R 1600 B30S engine at 60Hz.

3.2 6R 1600 B30S 50Hz engine data, optimized fuel consumption

Technical specifications for the 6R 1600 B30S engine at 50Hz.

3.3 6R 1600 B40S 50Hz engine data, optimized emissions

Emissions-related technical data for the 6R 1600 B40S engine at 50Hz.

3.4 6R 1600 B40S 50Hz engine data, optimized fuel consumption

Fuel consumption data for the 6R 1600 B40S engine at 50Hz.

3.5 6R 1600 B40S 60Hz engine data, optimized emissions

Emissions data for the 6R 1600 B40S engine at 60Hz.

3.6 6R 1600 B40S 60Hz engine data, optimized fuel consumption

3.7 6R 1600 G10F , G20F engine data, optimized fuel consumption

3.8 6R 1600 G10F , G20F engine data, optimized exhaust emissions

3.9 6R 1600 G10S, G20S engine data, EPA stage 3

3.10 6R 1600 G10F, G20F engine data, Nonroad stage III a

3.11 6R 1600 G40F , G50F engine data, optimized fuel consumption

3.12 6R 1600 G40F , G50F engine data, optimized exhaust emissions

3.13 6R 1600 G40F, G50F engine data, Nonroad stage III a

3.14 6R 1600 G70F , G80F engine data, optimized fuel consumption

3.15 6R 1600 G70F , G80F engine data, optimized exhaust emissions

3.16 6R 1600 G70S, G80S engine data, EPA stage 3

3.17 6R 1600 G70F, G80F engine data, Nonroad stage III a

4 Operation

4.1 Putting the engine into operation after extended out-of-service periods (>3 months)

Procedure for restarting an engine after long-term storage.

4.2 Putting the engine into operation after scheduled out-of-service-period

4.3 Engine start in manual operation (trials)

Procedure for starting the engine for testing or trials.

4.4 Safety system – Override

4.5 Operational checks

4.6 Engine stop in manual operation (trials)

4.7 Emergency stop

How to use the emergency stop function on the engine.

5 Maintenance

5.1 Maintenance and servicing

Overview of MTU's preventive maintenance concept and general servicing notes.

5.2 Maintenance task reference table

6 Troubleshooting

6.1 Troubleshooting

Common engine problems and their probable causes and tasks.

7 Task Description

7.1.2 Engine – Test run

Steps for conducting a test run of the engine.

7.2.1 Valve clearance – Check and adjustment

How to check and adjust valve clearance on the engine.

7.3.1 Fuel system – Venting

7.4.1 Fuel filter – Replacement

7.4.2 Fuel prefilter – Replacement

7.5.1 Air filter – Replacement

7.8.1 Engine oil level – Check

Procedure for checking the engine oil level.

7.8.2 Engine oil – Change

Steps for changing the engine oil and oil filter.

7.9.1 Engine oil filter – Replacement

How to replace the engine oil filter element.

7.10.1 Engine coolant – Level check

Procedure for checking the engine coolant level.

7.10.2 Engine coolant – Change

Steps for changing the engine coolant.

7.10.3 Engine coolant – Draining

Procedure for draining the engine coolant.

7.10.4 Engine coolant – Filling

Procedure for filling the engine coolant.

7.11.1 Drive belt – Adjustment

7.11.2 Drive belt – Condition check

7.11.3 Drive belt – Tension check

7.11.4 Drive belt – Replacement

7.12.1 Engine wiring – Check