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8V 4000 Lx2 x
MTU 8V 4000 Lx2 x User Manual
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Operating Instructions
Gas engine
8V 4000 Lx2 x
MS150103/01E
2
Table of Contents
Default Chapter
1
Operating Instructions
1
Table of Contents
3
1 Safety
5
Important Provisions for All Products
5
General Information
5
Correct Use
5
Personnel and Organizational Requirements
7
Transport
8
Safety Regulations for Startup and Operation
9
Safety Requirements for Startup and Operation, Special Instructions for Applications with Gaseous Fuel
10
Safety Regulations for Maintenance and Repair Work
11
Safety Requirements for Maintenance and Repair Work, Special Instructions for Applications with Gaseous Fuel
14
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials
15
Compressed Air
16
Fire Prevention and Environmental Protection, Fluids and Lubricants, Auxiliary Materials, Special Instructions for Applications with Gaseous Fuel
17
Standards for Safety Notices in the Text
18
2 Product Summary
19
Engine Overview
19
Engine Side and Cylinder Designations
21
Engine - Main Dimensions
22
Firing Order
23
Technical Data
24
4000 L32F Engine Data, Fuel-Optimized (TA-Luft)
24
4000 L32F Engine Data, Emissions-Optimized (1/2 TA-Luft)
28
Monitoring, Control and Regulation Equipment
32
Gas Engine Phase 3 System - Overview
32
Purpose of the Units
34
3 Operation
36
Runtimes at Partial Load
36
Putting the Engine into Operation after Extended Out-Of-Service Periods (>3 Months)
37
Putting the Engine into Operation after Scheduled Out-Of-Service-Period
38
Control, Starting and Stopping Sequences
39
Engine - Start
41
Starting Engine
41
Operational Checks
42
Emission Values - Check
43
Engine - Shutdown
44
Emergency Engine Shutdown
45
After Stopping the Engine - Engine Remains Ready for Operation
47
After Stopping the Engine - Putting the Engine out of Operation
48
4 Maintenance
49
50-Hours Check
49
Maintenance Task Reference Table [QL1]
50
Fault Messages - Key
51
5 Troubleshooting
51
Fault Messages in Communication Protocol to Genset Control System
53
Fault Messages - Engine Control Unit
95
Engine
129
Engine - Barring Manually
129
Machine Room - Check for Smell of Gas
130
6 Task Description
129
Crankcase Breather
131
Oil Separator - Filter Replacement
131
Ignition System
133
Spark Plug - Replacement
133
Spark Plug - Removal
134
Spark Plug - Installation
135
Spark Plug Connector - Replacement
137
Spark Plug Connector - Removal
138
Spark Plug Connector - Installation
139
Ignition System - Ignition Timing Check
141
Valve Drive
142
Valve Projection - Measurement
142
Valve Clearance - Check and Adjustment
145
Valve Gear - Lubrication
147
Cylinder Head Cover - Removal
148
Cylinder Head Cover - Installation
149
Gas System
150
Gas Supply - Checking Gas Lines for Leaks
150
Air Filter
151
Air Filter - Replacement
151
Air Filter - Removal and Installation
152
Lube Oil System, Lube Oil Circuit
153
Engine Oil - Level Check
153
Engine Oil - Change
154
Engine Oil - Sample Extraction and Analysis
155
Oil Filtration / Cooling
156
Circuit
157
Engine Coolant – Change
158
Engine Coolant – Draining
159
Engine Coolant – Filling
161
Vent Line of Engine Coolant Circuit Replacement
162
Low-Temperature Circuit
163
Mixture Coolant – Change
164
Mixture Coolant – Draining
165
Mixture Coolant – Filling
166
Wiring (General) for Engine/Gearbox/Unit
167
Sensors – Overview
168
Sensors – Removal
172
Sensor – Installation
174
7 Appendix A Abbreviations
175
Partner
177
8 Appendix B
178
Special Tools
178
Index
182
4
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MTU 8V 4000 Lx2 x Specifications
General
Engine Type
Diesel
Cylinders
8
Fuel Type
Diesel
Aspiration
Turbocharged
Configuration
V-type
Cooling System
Liquid Cooled
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