Manual for MULTI Winch 3000 & 5000
TREJON AB - 6 - www.trejon.se
7. POSSIBLE DEFECTS AND HOW TO REMOVE THEM
For removing defects stop tractor’s engine.
Description of the defect Possible cause of the defect How to remove defect
1, Traction of the winch has become
smaller.
Wrong adjusting of the switching muff.
Oil on the friction covers
Friction covers are overheated
Friction covers are too worn out.
Adjust switching muff:
-Free fixing nuts of the drum axis.
-With screw key turn the axis (turning
clockwise the tension grows, counter
clockwise – lessens)
-Fix fixing nuts of the axis.
Switching muff has to be adjusted so that
the idle running is minimal, so that the
wire does not reel on the drum freely and
it is possible to pull wire out with hands.
Clean friction covers.
Let friction cover to cool down.
Place new covers.
2, Switching muff does not switch in or off. There is no idle running, muff is over
tensed.
Conic rolls of the muff have changed their
position and the muff is not moving.
The tension of the muff has lessened
Switching rope off the muff does not
move, it is between block’s wheels.
Muff’s rolls and working surfaces are too
worn out.
Adjust the muff.
Demount the muff.
NOTE Muff is left threaded. Place rolls to
the right position. Make sure that pin
chips of the winch’s cap fit to semi-muff’s
holes.
Tighten spring or place new spring.
Place the rope into block’s grooves.
Replace the muff.
3, The wire cannot be pulled out with
hands.
Wire is reeled infirmly, the wire is mixed
and does not move or the overrunning
brake is not adjusted right.
Switching muff is too tensed.
Trabecula brake is switched in.
Free the wire. Reel the wire on the drum
under tension. Convince that the wire
reels on under tension.
Adjust overrunning brake.
Adjust the muff.
Switch off the trabecula brake and fix it
with the bar.
4, Chain is broken The chain has been with the wrong
tension.
Replace the chain.
5, It is hard to pull out the wire and to
switch in the clutch.
Winch’s working surfaces do not have
enough lard.
Demount the winch. Clean details. Fill
with the new lard:
-thrust bearings
-sliding bearings of the chain wheel,
drum, wire block and chain tensor.
-ramp grooves of the switching muff.