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Multiplex ICECORETM 30 - User Manual

Multiplex ICECORETM 30
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USER, INSTALLATION & MAINTENANCE MANUAL
ICECORE
TM
15, ICECORE
TM
30
Post Mix Cooler Carbonators
Original Instructions
MODEL RANGE COVERED: ICECORE
TM
15 INTEGRAL & WATER COOLED
R290 REFRIGERANT
ICECORE
TM
30 INTEGRAL & WATER COOLED R290 REFRIGERANT
ICECORE
TM
15 INTEGRAL R744 REFRIGERANT
ICECORE
TM
30 INTEGRAL R744 REFRIGERANT
MANUAL PART No. PI57621
MANUAL REVISION No. 2
Issue Date: December 2014
1
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Multiplex ICECORETM 30 Specifications

General IconGeneral
BrandMultiplex
ModelICECORETM 30
CategoryRefrigerator
LanguageEnglish

Summary

Introduction and Symbol Explanations

Explanation of Symbols (Pictograms)

Provides a guide to the meaning of various symbols used in the manual for clear communication.

General Description, Function, and Intended Use

Incorrect Usage of Equipment

Details improper uses of the equipment that should be avoided to ensure safety and warranty validity.

Safety, Warnings, and Safe Handling

Refrigerant Handling Precautions (R290 & R744)

Specific safety instructions for handling R290 (Propane) and R744 (CO2) refrigerants.

Key Safety Instructions

Safety Warnings and Precautions

Covers critical safety aspects like system pressure, CO2 hazards, rotating parts, and low temperatures.

Electrical Safety and Handling

Power Isolation and Leakage Procedures

Instructions on safely isolating power and managing potential water leakages from the unit.

Unit Handling and Environmental Limits

Unit Weight and Specifications

Details unit weight, ambient temperature, and pressure limits for operation.

Equipment Suitability and CO2 Safety

CO2 Cylinder Safety Guidelines

Critical safety guidelines for the proper and safe use of CO2 cylinders.

Cleaning and Freezing Prevention

Maintenance Cleaning Procedures

Step-by-step instructions for performing regular cleaning and sanitizing of the equipment.

Controls and Display Overview

Initial Power Up and Language Selection

Describes the sequence and options upon initial power-up, including language parameter settings.

Output Control Screen

Setting Outputs and Countdown

Details how to set the output states (ON/OFF) and the associated countdown timer.

Home and Temperature Screens

Temperature Display Details

Explains the temperature display screen, showing temperatures for different circuits.

Status Pages and Parameter Settings

Parameter Adjustment Procedures

Covers accessing and changing system parameters, which are protected by a passcode.

Setting Outputs without Countdown

Parameter Options Table

Lists adjustable parameters, default values, and their setpoint adjustment ranges.

Keypad Lockout and Defaults

Restoring Factory Defaults

Instructions on how to reset the unit's settings back to their original factory defaults.

Installation Instructions Overview

Initial Setup and Connections

Covers unpacking, siting, fuse checks, and connecting main services and dispense heads.

Heat Dump and Glycol Module Installation

Heat Dump General Guidelines

Provides guidelines for correctly siting and connecting the heat dump unit for efficient operation.

Glycol Module Installation Steps

Coolant System Priming and Warnings

Details coolant filling, priming, and important warnings related to system errors.

Dismantling and Climate Class

Dismantling and Decommissioning Procedure

Steps for safely taking the unit out of service and decommissioning it.

Icecore Technical Specifications

Specification Details by Model

Provides detailed technical specifications for Icecore 15 and 30 models, including electrical and physical data.

Flow System Diagram

Diagram Key and Components

Lists and describes all components shown in the main flow system diagram.

Still Water Boost Flow Diagram

Still Water Boost Components

Details the components and flow for the still water boost system.

Wiring Schematic - Outputs

Output Component Connections

Illustrates the wiring connections for various output components of the unit.

Output Connector Descriptions

Output Connector Mapping

Details the description and fitting for each numbered connector related to outputs.

Compressor Wiring Schematics

Compressor Wiring Diagram (R744 Unit)

Shows the specific wiring diagram for the compressor on R744 units.

Wiring Schematics - Inputs

Input Component Connections

Illustrates the wiring connections for various input components and sensors of the unit.

Input Component Descriptions

Input Connector Details

Lists the description, fitting, and part number for input connectors.

Electronically Activated Still Water Boost Wiring

Still Water Boost Wiring Diagram

Displays the wiring schematic for the electronically activated still water boost system.

Still Water Boost Functionality

Cable Sizing for Boost System

Provides guidance on appropriate cable sizing for the 24 VAC python supply cables for the boost system.

Fault Finding Diagnostics Overview

User-Level Fault Diagnosis

Guides end-users through common fault scenarios with flow charts for basic troubleshooting.

Warm Drinks Troubleshooting

Warm Drinks Fault Flow Chart

A flow chart to diagnose and resolve issues leading to warm drinks being dispensed.

Flat Drinks Troubleshooting

Flat Drinks Fault Flow Chart

A flow chart designed to diagnose and fix problems causing flat carbonated drinks.

No Carbonated Water;Gas Troubleshooting

No Carbonated Water or Gas Flow Chart

A flow chart to identify reasons for the complete absence of carbonated water or gas dispense.

Technician Fault Diagnosis - No Ice

Causes and Corrections for No Ice

Detailed list of potential causes and corrective actions for the "No Ice" fault condition.

Technician Fault Diagnosis - Recirculation & Agitation

Causes for No Soda Recirculation

Identifies potential issues leading to a lack of soda recirculation and their solutions.

Technician Fault Diagnosis - Refrigeration Issues

Refrigeration System Faults

Lists common refrigeration faults, their symptoms, and corresponding corrective actions.

Technician Fault Diagnosis - Fridge Probe Issues

Faulty Fridge Probe Symptoms

Details symptoms and troubleshooting steps related to a faulty fridge probe.

Technician Fault Diagnosis - Over Ice Conditions

Over Ice Fault Causes

Explains the reasons behind "Over Ice" faults and how to rectify them.

Technician Fault Diagnosis - High Bath Temp

High Bath Temperature Causes

Lists potential causes for high bath temperature warnings and their remedies.

Technician Fault Diagnosis - R744 Refrigeration & Carbonator Issues

High Refrigeration Pressure (R744)

Specific fault diagnosis for high refrigerant pressure in R744 units.

Technician Fault Diagnosis - Compressor & Carbonator Pump Issues

Compressor Time Out Faults

Troubleshooting steps for compressor time-out errors.

Exploded Views and General Layout

General Unit Layout Dimensions

Provides dimensional information and a visual overview of the unit's general layout.

Pump Deck Assembly Diagram

Pump Deck Components

Illustrates the components and their arrangement on the pump deck assembly.

Pump Deck Assembly Parts List

Pump Deck Part Numbers

Lists part numbers for components found on the pump deck assembly.

Coil Deck Assembly Diagram

Coil Deck Components and Parts

Details the components and part numbers for the coil deck assembly.

Fridge Deck Assembly Diagrams

Fridge Deck Assemblies (R744, R290, Water Cooled)

Visual representation of fridge deck assemblies for different unit types.

Fridge Deck Assembly Parts List

Fridge Deck Part Numbers

Lists part numbers for components of the fridge deck assembly.

Other Standard and Optional Components

Diagrams of Optional Components

Illustrates components that are standard or optional, highlighting available features.

Other Components Parts List

Other Components Part Numbers

Lists part numbers for various standard and optional components.

Additional Spares and Circuit Connections

Water, CO2, Syrup Circuit Connections

Diagrams illustrating the connections for water, CO2, syrup, and soda circuits.

Engineering Notes

Technical Notes Section

A placeholder for specific engineering notes or considerations.

Manufacturer Information

Manitowoc Beverage Systems Contact Details

Provides contact information, address, and website for Manitowoc Beverage Systems.

CE EU Declaration of Conformity

Applied Coordinated Standards

Lists the harmonized standards applied to ensure compliance with EC directives.

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