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MULTIQUIP RX 1510-C - User Manual

MULTIQUIP RX 1510-C
101 pages
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OperatiOn Manual
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
To find the latest revision of this
publication, visit our website at:
www.multiquip.com
raMMaX viper
MODel rX 1510-C/-i/-Ci
viBratOrY trenCH rOller
(lOMBarDini lDW 1003)
Revision #0 (10/20/10)

Table of Contents

Questions and Answers

Summary

Operation Manual

Product Identification: Rammax Viper RX 1510-C;-I;-CI Vibratory Trench Roller

Identifies the machine model, type, and manufacturer as per the manual's cover page.

Proposition 65 Warning

Proposition 65 Warning Statement

Warning regarding diesel engine exhaust and its constituents known to cause cancer, birth defects, and reproductive harm.

Identification Details

Product identification information

Details for identifying the machine, including type, model, series number, and production date.

Manufacturer and Customer Service Information

Contact details for the manufacturer and customer service departments.

Document identification details

Information regarding the document itself, such as title and document number.

Machine Identification and Labeling

Machine Transfer Information Fields

Fields to be completed when transferring machine ownership or responsibility.

Machine Identification Labels

Diagrams illustrating key identification labels and locations on the machine.

General Machine Information

Purpose of Operating Instructions

Explains the benefits of using the operating instructions for machine familiarization.

Target Group for Instructions

Identifies the intended audience for the operating instructions as machine operators.

Manufacturer Liability and Warranty Exclusions

Conditions under which the manufacturer disclaims liability and warranty claims.

Documentation Structure Overview

Machine Documentation Groups

Outlines the three main document groups: Operating, Spare Parts, and Service instructions.

Operating Instructions Guidance

Chapter Topics Overview

Lists the topics covered in each chapter of the operating instructions.

Operating Instructions Formatting

Used font weights and typeface

Details the font styles and weights used for headings, subheadings, and main text.

Pictogram and Meaning

Explains the meaning of pictograms used in the manual, such as user information.

Operating Instructions Management

Safekeeping and completeness of instructions

Emphasizes keeping the manual with the machine and passing it to future operators.

Trademarks and Copyrights

Lists trademarks and copyright information for the manual.

1. Description of the Machine

1.1 Important notes on the machine

Provides essential introductory information about the machine.

1.2 Technical data

Details the primary technical specifications of the machine.

1.3 Noise and vibration specifications

Presents the measured noise and vibration levels for the machine.

1.4 Equipment of the machine

Describes the different equipment and variations available for the machine.

1.5 Stowage plan

Illustrates the location of various components and access points on the machine.

2. Safety Instructions

2.1 Representation and meaning of safety instructions

Explains the types of safety instructions and their meanings.

2.2 Intended use;Product safety

Covers the proper use of the machine and product safety aspects.

2.3 Danger areas

Identifies hazardous zones on and around the machine.

2.4 Organisational, personal matters

Covers requirements for personnel, training, and general organizational safety.

2.5 Product-specific dangers

Highlights dangers directly related to the machine's operation and maintenance.

3. Construction and Function

3.1 Introduction to soil compaction

Provides a basic introduction to soil compaction principles.

3.2 Mechanical construction

Illustrates the main mechanical components of the machine.

3.3 Opening and closing of the hoods

Details the procedures for opening and closing various hoods and hatches on the machine.

3.4 Functional description

Explains the function of the drive unit and the valve block.

3.5 Safety and monitoring equipment

Describes the various safety and monitoring systems installed on the machine.

4. Display and Operating Elements

4.1 Introduction to cockpit display

Introduces the electronic display panel and its functions for the operator.

4.2 Warning signals

Details all warning lights that illuminate during operation and their meanings.

4.3 Display elements

Describes the six-digit display and its various indications.

4.4 Operating elements

Explains the different operating elements available for control methods.

Machine Description and Application

1.1.2 Description

General description of the vibratory trench roller RX 1510-CI.

1.1.3 Areas of application

Details the specific applications for which the vibratory trench roller is designed.

1.1.4 Intended use

Specifies the exclusive intended use of the machine for compacting loose backfill.

1.1.5 Workplace

Defines the intended workplace for the machine operator.

1.1.6 Danger areas

Identifies danger areas on the machine, particularly the articulation, and required safety distances.

1.1.7 Modifications to the machine

Prohibits modifications and emphasizes the use of original spare parts for safety.

Machine Specification Compliance

EC Declaration of Conformity and Manufacturer Data

Declares conformity with EU directives and provides manufacturer details.

Technical Data Summary and Noise Levels

Summarizes key technical data and measured noise emission levels.

Document Responsibility

Identifies the person responsible for document retention.

1.2 Technical Data: Main Dimensions

1.2.1 Main Dimensions Diagrams

Presents detailed diagrams with dimensions of the machine.

1.2.2 Turn Radius Specification

Machine Turn Radius Diagram

Illustrates the turning radius of the machine with specific measurements.

Machine Specifications: Performance Data

Main Dimensions and Weights

Provides detailed dimensions and weights for the RX 1510 model.

Drive System Details

Details the engine type, output, rotation speed, cooling, and drive mode.

Vibration System Specifications

Lists specifications for the vibration system, including force and frequency.

Driving Characteristics

Provides data on speed, steering angle, and inclination angle.

1.2.3 Operating Fluids and Gradeability

Operating Fluids and Turn Radius

Specifies operating fluids and includes gradeability and turn radius data.

1.3 Noise and Vibration Specifications

Noise Emission Levels

States the sound pressure and sound power levels measured for the machine.

1.4 Machine Equipment Variations

1.4.1 Machine Type Operating Units

Illustrates the operating units for different machine types (cable, infrared, combined).

1.5 Stowage Plan: Hoods and Hatches

15.1 Position of Hoods and Hatches

Diagram showing the location of hoods and hatches for accessing machine parts.

2. Safety Instructions

General Safety Instructions Overview

General overview and importance of safety instructions for machine operation.

Safety Instructions Interpretation

2.1.1 Situation-specific safety instructions

Describes DANGER, WARNING, and CAUTION signals and their associated meanings.

Safety Instructions Symbols and Notes

NOTE and ENVIRONMENT Definitions

Defines NOTE for property damage and ENVIRONMENT for pollution risks.

2.1.2 Chapter and section-specific safety instructions

Explains how safety instructions relevant to specific chapters are highlighted.

Safety Instructions: Imperative Symbols

2.1.3 Used symbols for imperative instructions

Details the imperative instructions and prohibition symbols used in the manual.

Safety Instructions: Prohibitions

Prohibited Actions Symbols

Lists prohibited actions using symbols, such as driving diagonally on slopes or transporting persons.

Safety Instructions: Warning Signs

General Warning Signs and Meanings

Explains warning signs related to danger, tilting, gradients, crushing, and rotating parts.

Safety Instructions: Danger Symbols

Electrical, Chemical, Fire, Explosion Danger Symbols

Illustrates and explains danger symbols for electricity, chemical burns, fire, and explosion.

Safety Instructions: Operational Hazards

Hazards: Run Over, Overturning, Pressurized Liquids, Rotating Belts

Details hazards like being run over, overturning, pressurized liquids, and rotating belts.

Safety Instructions: Environmental and Flying Part Hazards

Hazards: Flying Parts and Toxic Gases

Covers dangers from flying parts and inhalation of toxic gases or vapors.

Safety Instructions: Waste Disposal

Waste Oil and Battery Disposal Symbols

Shows symbols and instructions for waste oil and battery disposal.

2.2 Intended Use and Product Safety

2.3 Danger Areas and Safety Equipment

Identifies hazardous zones and lists essential safety equipment.

Observing Machine Danger Warnings

2.3.3 Machine Danger Warning Compliance

Instructs users on ensuring safety labels are readable and replacing damaged ones.

Safety Instructions: Hearing Protection

Mandatory Hearing Protection Symbol

Mandates the use of hearing protection, indicated by a symbol on the machine.

2.4 Organisational and Personal Matters

2.5 Product-Specific Dangers During Operation

Details specific dangers encountered during machine operation.

Product-Specific Dangers

2.5.2 Dangers During Maintenance Work

Outlines dangers associated with performing maintenance on the machine.

Additional Dangers and Emergency Measures

2.6 Additional Dangers

Warns about dangers from unapproved accessories and cleaning agents.

2.7 Emergency Measures and Equipment

Provides guidance on emergency equipment and actions in case of power line contact.

3. Construction and Function

3.1 Introduction to Soil Compaction

Provides a basic introduction to soil compaction principles.

3.2 Mechanical Construction Overview

Illustrates the main mechanical components of the machine.

Construction and Function: Hoods and Hatches

3.3 Opening and Closing of Hoods

Details the procedures for opening and closing various hoods and hatches on the machine.

Construction and Function: Radiator Cap

3.3.4 Unlocking and Opening the Radiator Cap

Instructions for safely unlocking and opening the radiator cap when the engine is cool.

Machine Components and Functionality

3.3.5 Machine Components Diagrams

Diagrams showing the main components of the machine.

3.4 Functional Description of Drive Unit

Explains the function of the drive unit and the valve block.

3.5 Safety and Monitoring Equipment

3.5.1 Shut Down Yoke Operation

Details the function and operation of the shutdown yoke safety feature.

3.5.2 Low Distance Shutdown (Infrared)

Explains the low distance shutdown feature for infrared control.

3.5.3 Far Distance Shutdown (Infrared)

Explains the far distance shutdown feature for infrared control.

Safety and Monitoring Equipment Features

3.5.4 Inclination Indicator Function

Describes the inclination indicator that automatically switches off the engine when tilted.

3.5.5 Automatic Switch-off: Generator Failure

Explains the automatic shutdown triggered by generator failure.

3.5.6 Automatic Switch-off: Oil Pressure

Details the automatic shutdown due to low oil pressure.

Machine Monitoring and Transport Protection

3.5.7 Automatic Switch-off: Cooling Water Temperature

Explains the automatic shutdown when the cooling water temperature exceeds the limit.

3.5.8 Automatic Speed Adjustment

Describes the automatic speed adjustment function for idling and regulating speed.

3.5.9 Transport Protection Usage

Explains the function and use of the transport protection during loading and transport.

4. Display and Operating Elements

4.1 Introduction to Cockpit Display

Introduces the electronic display panel and its functions for the operator.

Display and Operating Elements: Warning Signals

4.2 Warning Signals Explained

Details all warning lights that illuminate during operation and their meanings.

Display and Operating Elements: Display Readings

4.3 Display Elements and Function Test

Describes the six-digit display and its various indications.

Display and Operating Elements: Display Codes

Display Codes Meaning and Usage

Explains the meaning of display codes like F, I, H, Err, and the operating hour meter.

4.4 Operating Elements Overview

4.4.1 Manual Control Device Description

Describes the manual control device used for cable control of the machine.

Cable Control Function Codes

4.4.2 Cable Control Function Codes Explained

Lists and explains the function codes for operating the machine via cable control.

Cable Control Cockpit Display

4.4.3 Cockpit Display with Cable Control

Details the cockpit display information and codes for cable control operations.

Machine Control Functions

Driving Functions and Codes

Lists display codes for various driving functions and their executed actions.

Vibration Functions and Codes

Lists display codes for vibration functions and their executed actions.

4.4.4 Infrared Transmitter

Infrared Transmitter Operation and Addressing

Explains the operation and features of the infrared transmitter for machine control.

Infrared Control Function Codes

4.4.5 Infrared Control Function Codes Explained

Lists and explains the function codes for operating the machine via infrared control.

Infrared Control Cockpit Display

4.4.6 Cockpit Display with Infrared Control

Details the cockpit display information and codes for infrared control operations.

Infrared Control Vibration Functions

Infrared Vibration Functions and Codes

Lists display codes for infrared vibration functions and their executed actions.

5. Start-up Procedures

5.1 Safety Instructions for Start-up

Safety guidelines for operating personnel, including age and sobriety requirements.

5.2 Pre-Start Examination Checks

Lists essential checks to perform before starting the machine daily or before long work periods.

Start-up: Fluid Level Checks

Hydraulic Oil Refilling Procedure

Step-by-step guide for refilling hydraulic oil.

5.2.2 Checking Engine Oil Level

Procedure for checking the engine oil level using the dipstick.

Start-up: Engine and Cooling System Checks

5.2.3 Checking Cooling Water Level

Instructions for checking the cooling water level at the radiator and compensating tank.

Start-up: Air Filter Check

5.2.4 Checking Air Filter Contamination

Procedure for checking and cleaning or replacing the air filter.

Start-up: Fuel Level and Transmitter Addressing

5.2.5 Checking Fuel Level and Refuelling

Instructions for checking the fuel level and the refuelling procedure.

5.2.6 Adjusting Transmitter Signal Address

Instructions for adjusting the transmitter address for infrared control.

Transmitter Address Configuration

Setting Controller Transmitter Address

Steps to set the transmitter address on the machine controller for infrared operation.

Setting Infrared Control Transmitter Address

Steps to set the transmitter address on the infrared control unit.

5.3 Starting the Machine

5.3.1 Switching Ignition On

Procedure for switching the ignition on, including display tests and warning lights.

Start-up Modes and Ignition Procedures

5.3.2 Stand-by Mode Operation

Description of the machine's standby mode and how to start it.

5.3.3 Starting Machine at Ignition Lock

Step-by-step guide to starting the machine using the ignition lock.

Starting Machine with Controls

5.3.4 Starting with Manual Control Device

Procedure for starting the machine using the manual control device.

Starting Machine with Infrared Control

5.3.5 Starting with Infrared Control

Procedure for starting the machine using the infrared control.

Infrared Start-up Confirmation

5.4 Switching Machine Off

5.4.1 Switching Off at Ignition Lock

Procedure for switching the machine off using the ignition lock.

Switching Machine Off via Controls

5.4.2 Switching Off with Manual Control Device

Procedure for switching the machine off using the manual control device.

Switching Machine Off via Infrared Control

5.4.3 Switching Off with Infrared Control Device

Procedure for switching the machine off using the infrared control device.

6. Using the Machine

6.1 Safety Instructions for Operation

General safety instructions for operating the machine.

Machine Operation Procedures

6.1.2 Before Operating the Machine Checklist

Checklist of items to verify before operating the machine.

6.1.3 Using the Vibration Function

Instructions and safety precautions for using the vibration function.

Compaction Operation Steps

Compaction Procedure and Vibration Control

Steps for performing compaction work, including vibration control.

6.2 Parking the Machine Safely

Machine Parking and Security Precautions

Steps for parking and securing the machine against unauthorized use.

7. Loading and Transporting the Machine

7.1 Safety Instructions for Loading and Transport

Safety guidelines for personnel involved in loading and transporting the machine.

Transport Protection Procedures

7.2 Using the Transport Protection

Step-by-step instructions for applying and securing the transport protection.

Loading the Machine

7.3 Loading the Machine with Ramps

Instructions for loading the machine by driving it over a ramp.

7.4 Loading the Machine with Hoisting Gear

Instructions for loading the machine using hoisting gear, including safety warnings.

Securing the Machine for Transport

7.5 Securing the Machine on Transport Platform

Detailed steps for securing the machine on a transport vehicle.

8. Maintaining the Machine

8.1 Safety Instructions for Maintenance

General safety precautions for performing maintenance work on the machine.

Machine Maintenance Safety Procedures

Battery Maintenance Safety

Safety instructions for working on the battery, including acid handling.

8.1.5 Working on the Fuel System

Safety guidelines for working on the fuel system, emphasizing fire prevention.

8.1.6 Cleaning Work Precautions

Safety instructions for cleaning the machine, avoiding engine running and flammable materials.

8.1.7 After Maintenance Work Checks

Checks to perform after completing maintenance work, such as replacing protective devices.

8.1.8 Repair Guidelines

Guidelines for repair work, including attaching warning signs and using qualified personnel.

8.1.9 Exchanging Drums Procedure

Instructions for safely exchanging drums, including using appropriate hoisting gear.

8.1.10 Working on the Hydraulic System

Safety precautions and procedures for working on the hydraulic system.

Hydraulic System Maintenance

Hydraulic Hose Inspection and Replacement

Guidance on checking hydraulic lines, identifying wear, and replacement criteria.

8.2 Maintenance Plan

Daily Maintenance Tasks

Lists maintenance tasks to be performed daily.

After 25 Hours of Operation

Maintenance tasks required after 25 hours of operation.

After 75 Hours of Operation

Maintenance tasks required after 75 hours of operation.

Every 100 Operating Hours

Maintenance tasks required every 100 operating hours.

Every 200 Operating Hours

Maintenance tasks required every 200 operating hours.

Every 500 Operating Hours

Maintenance tasks required every 500 operating hours.

Every 1000 Operating Hours

Maintenance tasks required every 1000 operating hours.

As Required Maintenance

Maintenance tasks that are required based on specific conditions.

8.3 Checking Engine Oil Level

Engine Oil Level Check Procedure

Step-by-step guide to checking the engine oil level using the dipstick.

8.4 Exchanging Engine Oil

Engine Oil Exchange Procedure

Procedure for exchanging engine oil and the oil filter, including safety warnings.

Engine Oil and Filter Replacement

Environmental Precautions for Oil Disposal

Environmental advice for handling leaking lubricating oils and used oil filters.

8.5 Checking Air Filter Contamination

Air Filter Check and Replacement

Procedure for checking and cleaning or replacing the air filter.

8.6 Changing the Fuel Filter

Fuel Filter Change Procedure

Instructions for changing the fuel filter, including safety warnings.

Fuel System Maintenance

8.7 Emptying the Fuel Tank

Procedure for draining the fuel tank, including safety warnings.

8.8 Checking Hydraulic Oil Level

Hydraulic Oil Level Check and Refill

Instructions for checking the hydraulic oil level using the sight glass.

8.9 Hydraulic Oil and Filter Change

Hydraulic System Safety Warnings

Safety warnings regarding pressurized hoses and hot hydraulic oil.

Hydraulic System Maintenance: Oil and Filter Replacement

Environmental Precautions for Hydraulic Fluid

Environmental advice for handling leaking hydraulic oils and used filters.

8.10 Checking Cooling Water Level

Cooling Water Level Check and Refill Procedure

Instructions for checking the cooling water level and refilling the system.

8.11 Draining and Refilling Cooling Water

Cooling Water System Draining and Refilling

Procedure for draining and refilling the cooling water system.

8.12 Exchanging Drums

Drum Exchange Procedure and Safety

Step-by-step instructions for safely exchanging the machine's drums.

Stripper Adjustment and Battery Servicing

8.13 Adjusting the Stripper

Instructions for adjusting the stripper to maintain the correct distance to the drum.

8.14 Servicing the Battery

Guidance on servicing the battery, including checking water levels and cleaning terminals.

Battery Maintenance and Safety

Battery Water Level Check and Refill

Instructions for checking battery water level and refilling with distilled water.

9.0 Tightening Torques

Bolt Tightening Torques (Metric)

Table providing tightening torques for bolts with standard metric thread.

10.0 Troubleshooting Table

Faults, Causes, and Remedies

A table listing common faults, their possible causes, and recommended remedies.

Error Codes and Meanings

Explains error codes, their meanings, possible causes, and troubleshooting steps.

Troubleshooting: Error Codes

Error Code 22: Safety Opening Actuated

Details the meaning and troubleshooting for error code 22 related to safety opening.

Operation Manual: Getting Help

Contact Information for Assistance

Provides contact details for obtaining technical assistance and support.

MULTIQUIP RX 1510-C Specifications

General IconGeneral
BrandMULTIQUIP
ModelRX 1510-C
CategoryFloor Machine
LanguageEnglish

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