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MUSASHI ENGINEERING SHOTMASTER OX Series - User Manual

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Musashi Dosierroboter ShotMaster 500SX
Artikel-Nr.:
Hersteller Artikel-Nr.: SM500SX-3A-SET
Hersteller:
153-407
Musashi

Table of Contents

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Summary

Introduction

Features

Details on user-friendly design, high precision, speed, product variations, and CE marking compliance.

Handling Instructions and Cautions

Safety instructions including warnings, cautions, and proper handling procedures for the robot.

PART 1 Preparation

Compliance to Safety Standards

Information on CE marking and UL standards compliance for the desktop robots.

Check Supplied Accessories

Lists the main unit and supplied accessories included with the product.

The name of each part

Diagrams illustrating the front and rear views of the robot, identifying key components and connectors.

Installation

Instructions for selecting the installation place, carrying methods, and connector installation.

Device Connections

Details on connecting the power source, teaching pendant, PC, and dispensers to the robot.

PART 2 Operation

Operations Performed Using this Desktop Robot

Illustrates various dispensing operations that can be performed with the robot.

Operating Directions of Axes and Coordinates System

Explains how to control the robot's movement using commands and axis coordinates.

Startup and Shutdown Procedures

Provides step-by-step instructions for starting up and shutting down the robot.

Temporary Stop Procedures

Explains how to temporarily stop and restart robot operation.

How to operate urgency;emergency stop

Detailed instructions on triggering and canceling urgency/emergency stops.

Operation Prohibition Procedures

Describes how to input and cancel an operation prohibition signal.

Desktop Robot Operation Buttons

Details the functions of the main operation buttons on the desktop robot unit.

Teaching Pendant Operation Keys

Explains the functionality of each key on the teaching pendant.

Configuration of Modes

Explains how modes are configured and how to transition between them using the teaching pendant.

Programming

Covers basic programming operations, including top menu navigation and screen displays.

Select Items

Explains how to select items using cursor keys and numeric keys.

Input Values Using the Numeric Keys

Details the procedures for inputting values using the numeric keys.

Horizontal Direction Selection

Explains how to select items and set their status (normal, locked).

Selection of Interpolation Speed Number

Describes how the cursor flashes and how to adjust speed values using PAGE UP/DOWN keys.

Edit Values Using Jog Operation

Explains how to directly input current position coordinates using jog operation.

Programming Procedures

Covers the foundational concepts of programming, including commands, steps, and channels.

Create New Channel

Step-by-step guide on how to create a new channel for programming.

Command Input Procedures

Explains the procedure for inputting command values and fixing settings.

Coordinates (Specifying ABS and INC)

Describes two methods for inputting coordinate values: Absolute and Relative.

Speed Settings (PTP Speed and Interpolation Speed Settings)

Explains how to set speed values for PTP movement and interpolation operations.

List of Commands Used in Programs

Provides a list of commands related to PTP movement.

CP Motion (Commands related to interpolation movement)

Details commands related to interpolation movement, including various types of arcs and lines.

STEP TOOLS (Commands for operating steps)

Lists commands for operating program steps like TIMER, REPEAT, JUMP, CALL, and STOP.

I;O IN (Commands related to signal input)

Explains commands for waiting for or jumping based on specified input signals.

I;O OUT (Commands related to signal output)

Details commands for outputting signals, including timer-based and continuous outputs.

CORRECTION (Commands for coordinate value correction operations)

Covers commands for correcting coordinate values like offset and theta correction.

COORDINATE (Commands for processing coordinate values as variables)

Explains commands for defining, adding, and manipulating coordinate variables.

COUNT (Commands for processing counts)

Details commands for setting, incrementing, resetting, and comparing count values.

PALLETIZE (Commands related to palletize movement)

Instructions for setting up and performing palletizing operations.

DISPENSE (Commands related to dispensing operation)

Commands for specifying test shots, resetting counts, and setting dispensing conditions.

Programming

Basic Operations

Covers the fundamental operations related to programming the robot.

Programming Procedures

Explains the overall process and concepts of programming the robot.

Program Input

Practice

Provides a practical example of creating a dot application program.

Program Input

Details the steps for inputting the main routine channel and commands.

Input the Subroutine Channel

Guides on how to input subroutine channels and their associated commands.

If an Error is Made Inputting Values

Explains how to correct errors made during value input before finalizing settings.

Program Mode Supplementary Operations on Left Screen

Describes supplementary operations available on the left screen of the program mode.

Procedures for Directly Moving Each Axis by First Point Coordinates Input (Jog Operation)

Details how to use jog operation for direct axis movement and coordinate input.

Program Trial Operation (Test Mode)

Key operations

Explains the key operations for test mode, including START, RTN, STOP, and AUX keys.

Program Examples

Dotted Application

Provides a detailed example of creating a dotted application program.

Line-Drawing Application

Illustrates how to perform line-drawing applications in a rectangular shape.

Circular Application

Demonstrates line-drawing application in a circular shape on the XY plane.

Curved-Line (Arc) Application

Explains how to perform curved-line applications using circular arcs.

Grid Pattern Dot Application Using Variables

Shows how to create a grid pattern program using variables and count commands.

Program Using Palletize

Provides an example of pick & place operations using pallet configurations.

Program Using IN JUMP

Demonstrates using the IN JUMP command for conditional branching based on external signals.

Program Using Screw-Tightening Application

Illustrates programming for screw-tightening applications.

Transfer between robots

Robot → TP

Instructions for transferring programs from the robot to the teaching pendant.

TP → Robot

Instructions for transferring programs from the teaching pendant to the robot.

TP Preview

How to display a list of programs saved on the teaching pendant.

Parameters Available for Transfer

Lists parameters transferred in addition to selected channels during robot-TP transfer.

Troubleshooting

Error Message Causes and Measures

Details common error messages, their causes, and suggested measures for resolution.

Other Error Message Causes and Measures

Lists other error messages not covered in the previous section, with causes and measures.

Causes and Measures for Other Problems

Addresses common operational problems and provides troubleshooting steps.

Part 4 Maintenance

Maintenance Parts

Information on applicable parts, specified grease, and guidelines for grease application intervals.

Consumables

Identifies major consumable parts and their replacement guidelines.

Periodical inspection

Lists inspection items for the robot and peripheral equipment, including inspection timing.

Fuse Replacement Procedure

Step-by-step instructions for replacing a blown fuse.

Part 5 Specifications

Product Specifications

Detailed specifications for various robot models, including axes, speed, accuracy, and dimensions.

External View and Dimensions

Diagrams showing external views and dimensions of different robot models.

Interface

Details the connector specifications and function assignments for I/O ports.

Part 6 After-Sales Service

Service request during warranty period

Instructions for requesting service or repair during the warranty period.

Service request after expiration of the warranty period

Information on how to request repair services after the warranty period has expired.

MUSASHI ENGINEERING SHOTMASTER OX Series Specifications

General IconGeneral
BrandMUSASHI ENGINEERING
ModelSHOTMASTER OX Series
CategoryIndustrial Equipment
LanguageEnglish

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