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Nagel Foldnak 100 - User Manual

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Foldnak 80/100
Trimmer 100
Operations manual/
Service instruction
ENGLISH

Table of Contents

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Summary

Safety Precautions

Important! Please Pay Attention

Key operational warnings and critical information for user attention.

Intended Use

Foldnak 80;100 Intended Use

Specifies the intended application for the Foldnak booklet maker.

Trimmer 100 Intended Use

Defines the intended use of the Trimmer 100 booklet face trimmer.

Description and Technical Details

Foldnak 80;100 Description

Provides a detailed description of the Foldnak 80/100 booklet maker.

Trimmer 100 Description

Details the specifications and features of the Trimmer 100.

Technical Data Foldnak 80;100

Technical Data Trimmer 100

Installation and Operation of Foldnak 80;100

Preparation of the Stapling Heads

Instructions for preparing stapling heads to prevent wire issues during transport.

Sequence of Switching On

Step-by-step guide for powering on the machine components.

Settings of the Function Keys

Maintenance and Cleaning

Menu Table of Foldnak 80;100

Submenu 1

Paper Format

Adjusting and selecting paper sizes for machine operation.

Adjust

Fine-tuning width, length, staple, and fold positions.

Reset Counter

Procedure for resetting the batch counter.

Operation Mode

Setting the paper feed source and finishing mode.

Delivery

Adjusting the delay time for the delivery belts.

Trimmer Settings

Setting the cutting width offset and trimmer modes.

STOP-Pos.

Adjusting the belt delay to prevent booklet jump-back.

Settings Foldnak 80;100

Customized Formats (C-Formats)

Defining and selecting custom paper formats.

Language Settings

Selecting the display language for the machine.

Dimension Settings

Changing between metric and imperial dimension displays.

Service Functions

Information regarding password-protected service functions.

Speed Settings

Setting the operational speed for S8 and RF operations.

Clearing Options

Options for clearing paper jams or errors.

Additional Mechanical Corrections at the Foldnak

Different Stapling Heads

Hohner Stapling Head

Details on Hohner stapling heads, wire, and adjustment.

ISP Stitching & Bindery Products

Rapid Stapling System

Nagel Stapling System

Adjusting the Stapling Head

Clincher Exchange

Staple and Driver Blade Selection

Changing Staple Types

Block Stapling Procedure

Error Messages Overview

DOOR OPEN Error

Troubleshooting steps for an open door error.

CHECK -> Error

General check for feeder issues (S8 or RoboFeeder).

ERROR home position

Diagnosing errors related to the home position of components.

ERROR pos. T.-Finger

Troubleshooting transport finger position errors.

COLLISION S.H. change papersize!

Resolving collision errors when changing paper size.

ERROR pos. staple stop

Troubleshooting staple stop position errors.

ERROR pos. fold stop

Troubleshooting fold stop position errors.

ERROR ref. T.-Finger

Diagnosing reference errors for the transport finger.

ERROR ref. side guide

Diagnosing reference errors for the side guide.

ERROR ref. staple stop

Diagnosing reference errors for the staple stop.

ERROR ref. fold stop

Diagnosing reference errors for the fold stop.

PAPER JAM infeed Error

Resolving paper jams at the infeed.

PAPER JAM not at foldstop Error

Troubleshooting paper jams occurring after the foldstop.

ERROR Trimmer; SP+

Addressing errors related to the Trimmer or SP+ unit.

STAPLES empty!

Action to take when staples are empty.

TRIMMER not connected! Error

Troubleshooting connection errors with the Trimmer.

ERROR folding

Diagnosing errors during the folding process.

ERROR feed slower!

Addressing issues with slow feeding speed.

Paper too long for Block-mode

Handling situations where paper is too long for block mode.

Functional Errors and SH Exchange

Wire Uncoils Too Fast

Fixing issues with wire uncoiling too rapidly.

Paper Jam at Foldnak Infeed

Resolving paper jams at the Foldnak's infeed section.

General Paper Jam Clearing

General procedure for clearing paper jams.

Resetting Over Current Fuse

Procedure to reset the over current fuse for the machine.

Reset to Factory Settings

Restoring the machine to its default factory configuration.

Stapling Head Exchange and Jam Clearing

Guidance on replacing stapling heads and clearing jammed staples.

Mounting Stapling Head (SH)

Instructions for correctly mounting a stapling head.

Nagel Stapling Head Test

Performing a functional test on the Nagel stapling head.

Booklet Shearing at Stitching

Addressing booklet shearing issues during stitching.

Layout of Foldnak 80;100

Sequence Description of Foldnak 80;100

RoboFeeder Operation Sequence

Description of operation when using the RoboFeeder.

Operation of Trimmer 100

Trimmer Adjustments via Foldnak Menu

Making Trimmer adjustments via the Foldnak's menu system.

Setting Cutting Width

Procedure for selecting and setting the cutting width.

Trimmer Modes Configuration

Configuring different operational modes for the Trimmer.

Trimmer Stop-Pos. Adjustment

Adjusting the stop position for the Trimmer belts.

Trimmer Error Troubleshooting

Waste Drawer Full Error

Troubleshooting and clearing a full waste drawer error.

Poor Cutting Quality Issues

Diagnosing and fixing issues related to poor cutting quality.

Incomplete Booklet Cutting

Resolving problems where booklets are not fully cut.

Knife Fails to Reach TDC

Troubleshooting the knife failing to reach the top dead center.

Continuous Knife Operation

Addressing the issue of the knife continuously running.

Main Motor Not Running

Troubleshooting why the main motor is not operating.

Further Trimmer Mechanical Adjustments

Layout of Trimmer 100

Sequence of Trimmer 100 Operation

Service Menu

Submenu Foldnak Actuators

List and description of Foldnak machine actuators.

Submenu Foldnak Sensors

Submenu Trimmer Actuators

Submenu Trimmer Sensors

Accessories List

Downholder Attachment

Attachment for holding down paper piles.

Leaf Springs

Leaf springs to prevent paper jams in cut-outs.

Driver Blades

Driver blades for loop and flat staples, and thick paper.

Stapling Heads and Staples

Details on various stapling heads and staple types.

Nagel Stapling Head M2

Information on the Nagel stapling head M2.

Alignment Tool Nagel SH

Tool for adjusting stapling heads and clinchers.

Parts for Smallest Format A6

Components required for adapting to the smallest A6 format.

Layout of Connectors on PCB

Adjustment Data Table

Circuit Diagram

DECLARATION OF CONFORMITY

Glossary and Abbreviations

Document History

Nagel Foldnak 100 Specifications

General IconGeneral
BrandNagel
ModelFoldnak 100
CategoryFolding Machines
LanguageEnglish

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