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Nagel Trimmer 100 - User Manual

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Foldnak 80/100
Trimmer 100
Operations manual/
Service instruction
ENGLISH

Table of Contents

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Summary

Safety Precautions

Important! Please Pay Attention

Highlights critical operational warnings and information for user attention.

Intended Use

Foldnak 80;100 Intended Use

Specifies the designed purpose of the Foldnak 80/100 for stapling and folding booklets.

Trimmer 100 Intended Use

Defines the Trimmer 100's application for inline face trimming of booklets.

Description and Technical Details

Foldnak 80;100 Description

Details the Foldnak 80/100's design for booklet making and its processing methods.

Trimmer 100 Description

Explains the Trimmer 100's function for face trimming of booklets.

Technical Data Foldnak 80;100

Technical Data Trimmer 100

Installation and Operation of Foldnak 80;100

Sequence of Switching On

Outlines the correct procedure for powering up the Foldnak and connected Trimmer.

Settings of the Function Keys

Maintenance and Cleaning

Menu Table of Foldnak 80;100

Submenu 1

Paper Format Settings

Details how to select and adjust paper formats, including predefined and custom options.

Adjusting Format Parameters

Explains how to adjust width, length, staple, and fold positions for precise paper handling.

Resetting the Batch Counter

Describes the procedure to reset the machine's batch counter after confirmation.

Operation Mode Selection

Allows setting the paper feed source and booklet finishing mode.

Delivery Belt Adjustment

Covers adjusting the delay time of the delivery belts for optimal booklet flow.

Trimmer Offset Adjustment

Defines the trim offset, which determines the width of the waste material.

Trimmer Modes Configuration

Enables configuration for Trimmer connection and trimming or bypass mode.

STOP-Pos. Belt Delay Adjustment

Explains how to adjust belt delay to prevent booklets from jumping back from the trim stop.

Settings Foldnak 80;100

Customized Formats (C-Formats)

Defines and guides the creation of custom paper formats for specific job requirements.

Language Selection

Allows users to choose the interface language from a list of available options.

Dimension Settings (Metric;Imperial)

Enables switching between metric and imperial units for dimension settings.

Service Mode Access

Details access to password-protected service functions for trained technicians.

Speed Adjustment

Covers setting the machine's operating speed for S8 and RF operations.

Clearing Errors and Jams

Describes options for clearing booklets, side guides, or performing ejection.

Mechanical Corrections for Fold Rollers

Explains manual adjustments for fold roller clearance and pressure.

Different Stapling Heads

Hohner Stapling Head

Details specifications, wire type, and alignment for the Hohner stapling head.

ISP Stitching & Bindery Products Stapling Head

Covers fixed-position stapling heads and wire specifications for ISP systems.

Rapid Stapling Head

Instructions for adjusting distance, clincher alignment, and Nagel cartridges for Rapid.

Nagel Stapling Head Alignment

Guides on aligning clinchers and using the alignment tool for Nagel stapling heads.

Adjusting the Stapling Head

Details the process of aligning stapling heads with wire rollers and guides.

Clincher Exchange Procedure

Provides steps for replacing the clincher, with a caution for pusher insertion.

Selection of Staples and Driver Blade

Changing Between Flat and Loop Staples

Instructions for exchanging the driver for flat or loop staple configurations.

Block Stapling Procedure

Details the process for block stapling, including paper orientation and ramp installation.

Error Messages and Troubleshooting

Functional Errors and Stapling Head Exchange

Wire Uncoils Too Fast

Addresses the issue of wire uncoiling too quickly and its adjustment.

Paper Jam at Foldnak Infeed

Diagnoses reasons for paper jams at the infeed and belt speed settings.

General Paper Jam Resolution

Provides guidance on resolving paper jams, including using the menu clearing function.

Resetting Fuses and Factory Settings

Explains how to reset over current fuses and restore the machine to factory default settings.

Stapling Head Exchange and Jam Removal

Details the process for exchanging a Nagel stapling head and removing jammed staples.

Stapling Head Mounting and Testing

Guides on correctly mounting a stapling head and performing a functional test.

Booklet Shears at Stitching

Addresses booklet shearing at staples and adjustment of knurled screws.

Layout of Foldnak 80;100

Sequence Description of the Foldnak 80;100

Operation of Trimmer 100

Trimmer Adjustments via Foldnak Menu

Explains how to configure trimmer settings, including cutting width, via the Foldnak menu.

Setting the Cutting Width

Details how to select and adjust the cutting width for the Trimmer operation.

Trimmer Modes Configuration

Allows setting the Trimmer's operational mode, such as pass-through or trimming.

Stop-Pos. Belt Delay Adjustment

Covers adjusting the belt delay for the stop position to prevent booklet jams.

Trimmer Errors and Troubleshooting

Waste Drawer Full Error

Addresses the error when the waste drawer is full and requires emptying.

Poor Cutting Quality Issues

Diagnoses causes for poor cutting quality, such as a dull knife or incorrect clearance.

Booklets Not Cut Through

Provides steps for resolving issues where booklets are not fully cut.

Knife Position Errors (TDC)

Covers errors related to the knife not reaching or stopping at the Top Dead Center (TDC).

Main Motor Not Running

Troubleshoots the scenario where the main motor fails to start or run.

Mechanical Adjustments for Trimmer Pressure

Explains manual adjustments to the outfit belt pressure for sensitive sheets or thick booklets.

Layout of Trimmer 100

Sequence of Trimmer 100 Operation

Service and Actuator;Sensor Checks

Foldnak Actuators List

Details Foldnak actuators, their connection on PCB, pins, and signal types.

Foldnak Sensors List

Provides a list of Foldnak sensors, their PCB connections, pins, and signal details.

Trimmer Actuators List

Details Trimmer actuators, their connection on PCB, pins, and signal characteristics.

Trimmer Sensors List

Provides a list of Trimmer sensors, their PCB connections, pins, and signal details.

Accessories and Parts

Downholder Attachment FK 80;100

Describes the downholder attachment for holding paper during feeding.

Leaf Springs for Foldnak

Explains the function of leaf springs in preventing paper jams in cut-outs.

Loop and Flat Driver Blades

Details loop and flat driver blades for Nagel-SH, specifying their use cases.

Stapling Heads and Staples

Lists different stapling heads (Hohner, ISP, Rapid, Nagel) and staple order numbers.

Alignment Tool for Stapling Heads

Provides information on the alignment tool for precise stapling head adjustment.

Parts for Smallest Format A6

Lists specific parts required for adapting the machine to the smallest format A6.

Layout of Connectors on PCB

Adjustment Data Table

Circuit Diagram

Declaration of Conformity

Glossary and Abbreviations

Revision History

Nagel Trimmer 100 Specifications

General IconGeneral
BrandNagel
ModelTrimmer 100
CategoryFolding Machines
LanguageEnglish

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