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Narada 12NDT190S - User Manual

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VALVE REGULATED SEALED LEAD ACID BATTERY
Acme range
(Front access design)
OPERATION MANUAL
Version 4.2
NARADA POWER SOURCE CO., LTD
Email: intl@narada.biz Website: www.naradapower.com
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Summary

Safety Instructions

General Safety Warnings

Critical safety guidelines for handling and operating the battery system to prevent hazards.

Product Introduction

Battery Features and Design

Details on battery features, design aspects, and technologies used.

Application Fields and Type Identification

Primary applications and how to identify different battery types.

Dimensions and Sketch Maps

Physical dimensions, layout drawings, and terminal information for battery models.

Working Principle

Explanation of the electrochemical processes and operational principles of the lead-acid battery.

Technical Characteristics

Discharge Performance Data

Data tables detailing discharge voltage and current performance at various rates.

Charge Performance and Electrical Properties

Charge curves, internal resistance, and short circuit current specifications.

Operation and Maintenance

Operating Conditions and Capacity Factors

Optimal operating parameters, capacity influencing factors, and discharge rates.

Temperature Effects, Floating, and Equalization

Impact of temperature, floating voltage, and equalization charging procedures.

Storage and Charging Requirements

Guidelines for battery storage and recommended charging practices.

Maintenance Schedules and Precautions

Regulated Maintenance Procedures

Scheduled maintenance tasks including monthly, quarterly, and yearly checks.

Operational Safety Precautions

Warnings on charge management, temperature, and end voltage for battery longevity.

After-Sale Services

Contact Information for Support

Contact details for Narada's global service and support centers.

Overview

The Narada Acme range of Valve Regulated Sealed Lead Acid (VRLA) batteries, featuring a front access design, is a robust power solution detailed in this operation manual (Version 4.2). These batteries are engineered for long life and reliable performance, making them suitable for various critical applications.

Function Description:

The Narada Acme series batteries operate on the principle of lead-acid chemical reactions. During discharge, lead (Pb) and lead dioxide (PbO2) react with sulfuric acid (H2SO4) to form lead sulfate (PbSO4) and water (H2O). The charging process reverses this reaction. A key feature of the Acme series is its sealed structure, achieved through a "barren-liquor" design and AGM (Absorbent Glass Mat) separator. This design creates a path between the positive and negative plates, allowing oxygen generated at the positive plate to diffuse to the negative plate and recombine quickly into water. Special alloy grids are used to increase the hydrogen over-potential gassing on the negative plate, preventing hydrogen generation and enabling the sealed, maintenance-free operation. This recombination efficiency reaches 99%, eliminating acid spillage and equipment erosion.

Important Technical Specifications:

The Acme series offers a range of models with varying capacities and dimensions. For instance, the 12NDT26 model has a 12V nominal voltage and a 10-hour rated capacity (C10) of 26Ah, measuring 250mm (Length) x 97mm (Width) x 148.5mm (Height) and weighing 9.3Kg. Larger models like the 12NDT190 have a 12V nominal voltage and a 10-hour rated capacity of 190Ah, with dimensions of 558mm (Length) x 125mm (Width) x 316mm (Height) and a weight of 60.5Kg. The internal resistance, a dynamic nonlinear parameter, varies by model and is lowest when the battery is fully charged. For example, the 12NDT26 has an internal resistance of 10.3 mΩ, while the 12NDT190S has 4.276 mΩ. Corresponding short-circuit currents range from 1218A for the 12NDT26 to 3200A for the 12NDT180/12NDT190.

The optimal operating temperature for Acme series batteries is 15℃~25℃. They can discharge in temperatures ranging from -40℃ to 50℃, charge from -20℃ to 50℃, and be stored from -20℃ to 40℃. Ambient humidity should be ≤95%. The recommended floating voltage at 25℃ is 13.5V/block, with a temperature compensation factor of -18mV/℃/block. Equalization charging voltage at 25℃ is 14.1V/block, with a compensation factor of -30mV/℃/block.

Usage Features:

The Acme range is primarily designed for telecom standby systems, UPS systems, and power systems. Its unique rack-line dimension design, created by Narada in China, features a long and narrow construction for good heat dispersion. Both positive and negative posts are located on one side of the battery, facilitating monitoring and maintenance. Flexible connectors are available to meet client demands, and the system incorporates a patent gas collecting system.

The batteries boast excellent high-rate discharge performance due to cross-wall welding between cells, which minimizes internal resistance, and a superior grid radiates style design. Patent paste technology and optional copper core cables or copper bars further enhance performance.

Proper charging is crucial for battery longevity. The manual provides detailed charge performance curves and guidelines for both floating and equalization charging. Equalization charging is recommended if more than two batteries in a group have a voltage under 13.0V, or after more than three months of floating operation. The recommended method is constant current charging (not exceeding 0.2C10A) until the average voltage reaches 14.1V/block (at 25℃), followed by constant voltage charging at 14.1V/block for 24 hours. Fast charging is an option for immediate full charge, with a limit current not larger than 0.2C10A and a charge voltage of 14.1V/block (at 25℃). Full charge is indicated when the charging time reaches 18-24 hours (shorter for less deep discharges) or when the charge current remains constant for three continuous hours under constant voltage.

Storage guidelines emphasize the importance of ambient temperature, as it affects the self-discharge rate. The recommended storage temperature range is 5℃ to 30℃ in a clean, ventilated, and dry environment. Supplemental charging is required if the open circuit voltage drops below 12.6V/block, with maximum storage periods of 3 months above 30℃ and 6 months below 30℃ before a refresh charge is needed. All batteries should be fully charged before storage.

Maintenance Features:

The manual outlines a comprehensive maintenance schedule to ensure optimal performance and extend battery life.

  • Monthly Maintenance:

    • Keep the battery room clean.
    • Measure and record the ambient temperature.
    • Inspect each battery for cleanliness, damage, and overheating traces on terminals, containers, and lids.
    • Measure and record the total voltage and floating current of the battery system.
  • Quarterly Maintenance:

    • Repeat all monthly inspection tasks.
    • Measure and record the floating voltage of every on-line battery. If more than one battery's voltage is below 13.1V (after temperature adjustment), equalization charging is required. If the issue persists, further yearly or three-year maintenance may be needed, or contact the manufacturer.
  • Yearly Maintenance:

    • Repeat all quarterly maintenance and inspection tasks.
    • Check for loose connectors.
    • Perform a discharge test with an exact load, discharging 30-40% of the rated capacity.
  • Three-year Maintenance:

    • Conduct a capacity test every three years, and annually after six years of operation.
    • If the battery capacity drops below 80% of its rated capacity, the battery should be replaced.

Precautions:

The manual highlights several critical precautions:

  • Insufficient Charge: Incorrect floating voltage settings can lead to an insufficient charge state, causing sulfation of active material and reduced capacity, especially during power outages.
  • Over Charge: Continuous equalization charging due to rectifier malfunction or improper adjustment can cause water loss, reduced life, uncontrolled heat, and deformation.
  • Temperature Extremes: Both excessively low and high temperatures negatively impact battery capacity and life. Low temperatures reduce capacity and can lead to sulfation, while high temperatures accelerate grid corrosion and water loss. Strict ambient temperature control and ventilation are essential.
  • Too Low End Voltage: Discharging below the recommended end voltage (typically 10.8V per block, or 9.6V in special cases) makes recharging difficult, reduces charge efficiency, and shortens battery life.
  • Immediate Recharge After Discharge: Batteries should be recharged promptly after discharge (within 2 hours) to prevent the formation of large PbSO4 crystals on the negative plate, which are difficult to convert back to active Pb and can impair capacity and life.

Safety instructions include warnings against smoking or open flames near batteries, using organic solvents for cleaning, and removing battery components due to the presence of electrolyte. Battery replacement should only be performed by trained service engineers using insulated tools, and local regulations for disposal must be followed. The product has passed UL Safe authentication.

Narada 12NDT190S Specifications

General IconGeneral
BrandNarada
Model12NDT190S
CategoryCamera Accessories
LanguageEnglish

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