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National Comfort Products Comfort Pack CPE U Series User Manual

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This unit should
be installed in an
OUTSIDE WALL FOR
THRU-THE-WALL
INSTALLATION ONLY!
Please read the entire installation guide before starting the installation.
National Comfort Products
®
A Division of National Refrigeration & Air Conditioning Products, Inc.
539 Dunksferry Road • Bensalem, PA 19020 • (215) 244-1400 • 1-800-523-7138 • Fax: (215) 639-1674
CPE
U-Models
Electric
Heating
Electric
Cooling
HEATING & A/C EQUIPMENT
NATIONAL
COMFORT
PRODUCTS
®
Thru-the-Wall Packaged Heating & Cooling Units
Comfort Pack
Universal Series
Installation
Guide
9.0
EER
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National Comfort Products Comfort Pack CPE U Series Specifications

General IconGeneral
BrandNational Comfort Products
ModelComfort Pack CPE U Series
CategoryAir Conditioner
LanguageEnglish

Summary

Safety First

Installation and Repair Safety

Installation and repair must be performed by qualified individuals meeting National Codes.

Electrical Safety Precautions

Covers high voltage, grounding, and copper wire usage to prevent shock and damage.

Compressor Handling and Evacuation

Advises caution for scroll compressors and warns against improper evacuation procedures.

Operational Safety Warnings

Flammable Materials and Mobile Homes

Prohibits flammable materials near the unit and restricts mobile home applications due to safety.

Installation and Operational Guidelines

Stresses following instructions, prohibits oxygen use, and covers general installation.

Product Nomenclature and Identification

Model Number Breakdown

Explains the coding system used for model numbers, detailing cooling capacity and heating options.

Model Designation Options

Details various options like grille types, filter doors, and chassis designations within model numbers.

Unit Operation and Controls

Heating System Operation (U11/U12)

Describes heating sequences, contactor operation for U11 and U12 models, and fan sequencing.

Faults and Blower Control

Explains unit fault conditions and cooling blower operation delays.

Pre-Installation Procedures

Shipping Bolts and Air Leakage Prevention

Instructions on removing shipping bolts and installing plugs to prevent air leakage.

Installation Site and Clearance Requirements

Specifies through-the-wall installation, floor height, garage placement, and grille clearance.

Drainage System Setup

Details connecting primary and secondary drain lines and traps for proper drainage.

Installation Preparation

Electrical Code and Installation Compliance

Mandates adherence to all electrical codes and consulting local authorities.

Chassis Removal and Installation

Provides step-by-step guidance for safely removing and installing the unit's chassis.

Installation Guidelines and Notes

Installation Compliance and Electrical Data Verification

Ensures installation meets codes and electrical data matches the unit's rating plate.

Unit Placement and Handling

Emphasizes through-the-wall installation only and warns against improper unit orientation.

Installation Steps and Sealing

Air Divider Sealing for Performance

Stresses sealing the air divider to prevent leakage and maintain unit performance.

Unit Support and Exterior Sealing

Details providing support and caulking around the unit and wall sleeve for proper installation.

Wall Sleeve Installation

Instructions for installing the unit into an optional wall sleeve with sealant.

Drainage System Installation

Primary Drain Connection and Trap

Details connecting the primary drain line, trap, and ensuring proper pitch for drainage.

Secondary Drain Trap Installation

Provides instructions for installing and priming the secondary drain trap for overflow protection.

Installation Clearances

Unit Spacing and Airflow Clearances

Specifies minimum vertical and horizontal clearances between units for optimal airflow.

Floor and Garage Installation Clearances

Details minimum height above floor and garage installation requirements for safety.

Unit Location Considerations

Wall Construction and Flashing

Discusses lintel support for masonry walls and flashing the wall opening.

Airflow and Grille Placement

Advises maintaining clear air inlets/outlets and addresses decorative grilles affecting performance.

Location Hazards and Service Access

Warns against placement near fumes, in dead-end hallways, and notes service access requirements.

Noise Minimization

Recommends locating units away from bedrooms to avoid operational noise disturbances.

Electrical Installation Requirements

Wiring Compliance and Voltage Specifications

Mandates wiring compliance with codes and specifies operating voltage limits for warranty.

Thermostat Placement and Wiring

Guides thermostat placement for accurate sensing and mentions low voltage wiring.

Electrical Connection Procedures

Outlines line voltage, grounding, and low voltage connections for system hookup.

Low Voltage Electrical Details

Low Voltage Wire Length Guidelines

Provides a table specifying maximum wire lengths for low voltage wiring based on wire size.

U-12 Thermostat Wiring Diagram

Illustrates low voltage wiring connections between the unit and thermostat for U-12 models.

High Voltage Electrical Details

High Voltage Power Supply and Compliance

Details voltage requirements, nameplate correspondence, and code compliance for power supply.

Wiring Diagram and Disconnect Switch

Presents the high voltage schematic and the requirement for a separate disconnect switch.

High Voltage Diagrams

5, 7, 10KW Fuse Box Configuration

Illustrates fuse box layout and fuse sizes for 5, 7, and 10KW models.

15KW Fuse Box Configuration

Shows the fuse box layout and fuse sizes for the 15KW model.

Unit Maintenance

Air Filter Maintenance

Stresses regular filter maintenance for optimal performance and energy efficiency.

Cooling Chassis Servicing

Discusses removing the cooling chassis for servicing and the benefits of spare chassis.

Motor and Refrigeration System Care

Notes permanently lubricated motors and the sealed refrigeration system.

Component Cleaning and Electrical Checks

Recommends annual cleaning of components and notes electrical controls need no routine service.

Dimensional Drawing

Warranty Compressor Replacement Procedure

Compressor Removal and Verification

Outlines steps for filling out forms and calling for verification before removing a warranty compressor.

Electrical Data

Model Electrical Specifications

Provides detailed electrical data including voltage, amps, and motor ratings for different models.

Performance Data

Model Performance Specifications

Lists cooling and heating capacities, EER ratings, and heating KW for various models.

Replacement Parts Guide

Cabinet Replacement Parts

Lists parts for the unit's cabinet with corresponding part numbers and applicable models.

Chassis Replacement Parts

Lists parts for the unit's chassis with part numbers and applicable models.

Chassis Replacement Parts by Model

Chassis Replacement Parts by Model Series

Details replacement parts for CP41.0, CP41.5, CP42.0, and CP42.5 chassis models.

Limited Warranty Information

Warranty Coverage and Duration

Outlines warranty periods for parts and heat exchangers and customer registration requirements.

Warranty Exclusions and Limitations

Lists conditions voiding warranty and limits liability for damages.

Sole Warranty and Remedy

Defines exclusive warranty terms and limits remedies to repair, replacement, credit, or refund.

Warranty Claim and Shipping Procedures

Warranty Claim Process

Details customer obligations for registering, reporting, and authorizing warranty claims.

Parts Warranty Claim Procedures

Outlines requirements for warranty claims on heat exchangers, compressors, and other parts.

Shipping Instructions for Returns

Provides guidelines for securely packaging and marking returned compressors and parts for warranty.

Engineering Specification Guide

Product Overview and Description

Introduces the Comfort Pack, its design, and installation benefits.

Models, Capacities, and Materials

Lists model types, heating capacities, cabinet materials, color, and voltage.

Installation and Service Features

Covers airflow, filter access, slide-out chassis, and secondary drain.

Technical Data and Support

Discusses building heat loss considerations, controls, sales, and technical support.

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