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Nature Air RGRM-07*MAES User Manual

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92-24161-84-01
SUPERSEDES 92-24161-84-00
INSTALLATION INSTRUCTIONS
FOR UPFLOW, DOWNFLOW/HORIZONTAL HIGH
EFFICIENCY CONDENSING TWO-STAGE GAS
FURNACES
RGRM, RGTM SERIES
ISO 9001:2008
U.L. recognized fuel gas and CO (carbon monoxide) detectors are recommended in all
applications, and their installation should be in accordance with the manufacturer’s
recommendations and/or local laws, rules, regulations, or customs.
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Nature Air RGRM-07*MAES Specifications

General IconGeneral
BrandNature Air
ModelRGRM-07*MAES
CategoryFurnace
LanguageEnglish

Summary

Safety Precautions

General Safety Warnings

Crucial warnings about fire, explosion, injury, and death from improper installation or operation.

Proposition 65 Compliance

Warning regarding chemicals known to cause cancer or reproductive harm in California.

Gas Leak Detection and Response

Procedures for gas leaks and the importance of detectors.

Installation by Qualified Personnel

Emphasizes that installation and service must be done by qualified professionals.

Installation Checklist

Gas Supply Checks

Verifies gas supply size, pressure, leaks, and LP kit number.

Electrical System Checks

Confirms voltage, polarity, grounding, and wire size.

Furnace Installation Checks

Ensures proper clearances to combustibles and service access.

Duct Static Pressure Checks

Verifies static pressure and air temperature rise.

Condensate Line Checks

Checks trap fill, slope, connections, and freeze protection.

Venting and Termination Checks

Reviews direct and non-direct vent pipe size, length, and termination.

General Information

Load Calculation and Ductwork Importance

Stresses load calculation and proper duct design for airflow and comfort.

Furnace Verification and Application Certification

Verifying unit details, checking for damage, and CSA certification.

Furnace Component Identification

Diagrams identifying components for upflow and downflow/horizontal configurations.

Efficiency and Indoor Air Quality

Duct System Impact on Performance

Explains how duct system affects efficiency, comfort, and air quality.

Hazards of Duct Leaks

Warns about pollutants entering homes through leaking ducts, causing damage or injury.

Unit Receiving and Inspection

Procedures for inspecting the unit upon delivery for transit damage and accuracy.

Safety Information

Massachusetts Venting Regulations

Details MA requirements for CO detectors, signage, and inspection.

General Installation Safety Warnings

Warnings on gas type, location, combustion air, and vent discharge.

Important Operational Warnings

Filter and Airflow Warnings

Warns against operating without filters and double filtering.

Gas Leak and Installation Precautions

Cautions against open flames for leak tests and proper installation practices.

Duct System and Location Hazards

Highlights dangers of duct leaks, mobile home, and garage installations.

Location Requirements and Considerations

Installation Location Restrictions

Prohibits mobile home installation and specifies garage safety requirements.

Installation Specifics and Insulation

Covers drain pans, coil placement, leveling, and unconditioned space insulation.

Site Selection and Clearances

Furnace Installation Orientation

Caution against installing on back or with doors facing upwards.

Site Selection Guidelines

Guidelines for choosing a furnace location near ductwork and gas piping.

Clearance and Accessibility Requirements

Details service clearances and combustible material clearances with warnings.

Ducting Requirements

Airflow and Duct Sizing Principles

Stresses proper airflow, duct sizing, and avoiding combustion gas contamination.

Upflow Unit Ducting Procedures

Details positioning, return air configuration, and base plate requirements.

Ducting for Different Configurations

Downflow Unit Ducting

Instructions for downflow installation, including floor bases and return air.

Horizontal Unit Ducting

Guidelines for horizontal installation, supply air discharge, and return air.

Venting and Combustion Air

General Venting and Air Requirements

Covers warnings, material standards, and Canadian specific requirements.

Overtemperature Safety Switches

Explains safety switches and warnings against bypassing them.

Existing Vent System Integration

Steps for integrating with existing vent systems and testing appliances.

Pipe Joining and Cementing

PVC Solvent Cement Safety

Warns about flammability and safety precautions for PVC cements.

PVC Cementing Procedures

Details steps for cleaning, priming, cementing, and curing PVC joints.

Combustion and Ventilation Air

General Air Supply Requirements

Emphasizes adequate fresh air for combustion and ventilation, and corrosive atmospheres.

Unconfined Space Air Supply

Details requirements for providing combustion air in unconfined spaces.

Confined Space Air Supply

Outlines requirements for providing combustion air in confined spaces.

Outdoor Air for Combustion

Method 1 for Outdoor Air Supply

Details requirements for two permanent openings communicating with outdoors.

Combustion Air Fittings and Methods

Method 2 for Outdoor Air Supply

Describes requirements for a single opening communicating with outdoors via ducts.

Intake Air Protection

Importance of protecting indoor air intake openings from blockage.

Non-Direct Vent Pipe Installation

Venting Guidelines and Material Compliance

Covers proper installation, material standards, and common venting prohibitions.

Vent Pipe Length and Elbow Tables

Provides tables for maximum allowable vent pipe lengths based on configuration and elbows.

Vent Termination Location

Standard Non-Direct Vent Terminations

Details vertical and horizontal termination requirements and clearances.

Horizontal Vent Placement Guidelines

Provides guidelines for locating horizontal vents to avoid hazards and issues.

Direct Vent Installation Guidelines

Direct Vent System Requirements

Emphasizes proper venting and combustion air supply for direct vent systems.

Vent Pipe Sizing and Lengths

Details tables for pipe sizing, lengths, and elbow limitations for direct vent installations.

Direct Vent Combustion Air and Terminations

Direct Vent Air Intake System

Explains the dedicated combustion air system for direct vent furnaces.

Standard Vertical and Horizontal Terminations

Details requirements for combustion air intake pipe and termination placement.

Concentric Vent Terminations

Concentric Vent Kit Installation

Details the use of the RXGY-E03A kit for vertical/horizontal installations.

Horizontal Direct Vent Location

Direct Vent Location Precautions

Warns about condensate freezing, recirculation, and staining.

Horizontal Vent Clearances and Guidelines

Specifies minimum clearances and placement guidelines for horizontal vents.

Multiventing Installations

Multiventing Requirements

Explains that each furnace must be individually vented and provides placement guidelines.

Side Wall Vent Kit

RXGY-G02 Side Wall Vent Installation

Details installation for horizontal venting and multi-venting restrictions.

Furnace Pipe Connections

Upflow Furnace Piping

Describes exhaust and combustion air connections for upflow furnaces.

Downflow/Horizontal Furnace Piping

Details exhaust and combustion air connections for downflow/horizontal furnaces.

Condensate Drain and Neutralizer

Condensate Drain Precautions

Warns against outdoor drains and common drain connections, advises filling the trap.

Upflow Condensate System Details

Explains trap location, hose connections, and riser height options for upflow models.

Condensate Trap Reversal and Drainage

Upflow Trap Adjustment

Instructions for reversing the trap for right-side drainage in upflow units.

Downflow to Left-Hand Drain Conversion

Details kit usage and steps to convert downflow units for left-hand drainage.

Horizontal Condensate Drain Installation

Horizontal Installation Steps

Detailed steps for converting and installing the condensate trap for horizontal operation.

Filling the Condensate Trap

Instructions on how to fill the trap assembly with water before operation.

Gas Supply and Piping

Gas Supply Considerations

Notes on gas type, conversion kits, and utility connections.

Gas Piping Installation

Details installation according to codes, pipe sizing, and unions.

Gas Pressure and Valve Operation

Gas Pressure Requirements

Specifies supply and manifold pressures for natural and LP gas.

Gas Valve Functionality

Describes the 24-volt gas valve, its switch, and opening time.

LP Gas Conversion

Orifice and Gas Valve Adjustment

Details changing orifices, adjusting gas valve pressure for LP conversion.

Completing the LP Conversion

Instructions for recording conversion details and final checks.

Electrical Wiring and Connections

Electrical Safety Warnings

Emphasizes turning off power, proper grounding, and blower door switch safety.

Wiring Installation Guidelines

Covers voltage checks, circuit requirements, and polarity for proper connections.

Thermostat and Accessories

Thermostat Installation and Settings

Covers thermostat wiring, placement, and heat anticipator settings.

Optional Accessories Installation

Explains installation of isolation relays, air cleaners, and humidifiers.

High Altitude Adjustments

US High Altitude Applications

Notes that US applications do not require changes, but LP gas has specific considerations.

Canadian High Altitude Derate

Details an alternate derating method for Canadian installations based on manifold pressure.

Start-Up Procedures

Direct Spark Ignition and Basic Operation

Covers ignition, starting, shutdown, and ignitor alignment.

Single-Stage Heat Thermostat Operation

Details how single-stage thermostats interact with the furnace for heating.

Furnace Operation Sequences

Ignition Failure and Lockout Procedures

Describes the sequence if the system fails to light or sense flame, including lockout.

Two-Stage Heat Thermostat Operation

Details the sequence for 1st and 2nd stage heat calls with two-stage thermostats.

IFC and ECM Motor Settings

Introduces dip switch settings for controlling ECM motor operation.

Control Board Settings and Airflow Adjustments

Cooling Airflow and Stage Selection

Details how to adjust cooling airflow and select stages using dip switches.

Continuous Fan and Dehumidification Settings

Explains settings for continuous fan operation and dehumidification features.

Air Flow and Temperature Rise

Air Flow Importance and Duct Sizing

Stresses the critical role of proper airflow and duct system installation.

Temperature Rise Measurement Procedure

Provides steps to measure temperature rise and adjust airflow based on readings.

Maintenance and Filter Service

Filter Maintenance Procedures

Instructions on filter cleaning, replacement, and warnings against improper filtering.

Maintenance Procedures

Lubrication and Motor Cleaning

Advises against lubricating motors and recommends periodic cleaning.

System Operation and Annual Inspection

Provides customer advice and outlines annual inspection points for safety and performance.

Diagnostic LEDs and Wiring Diagram

Control Board LED Indicators

Explains the meaning of the Flame, Status, Power, and CFM LEDs.

Wiring Diagram Reference

Points to the complete wiring diagram for the furnace.

Troubleshooting Guide

Two-Stage IFC Troubleshooting

Provides a chart to diagnose issues with the two-stage integrated furnace control.

Troubleshooting Continued

Heat Call and Burner Troubleshooting

Continues the troubleshooting chart, covering heat calls, burner ignition, and blower issues.

Wiring Diagram and Components

Furnace Wiring Diagram and Codes

Presents the detailed wiring diagram, component codes, and wire color code.

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