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Navien CH-210 Service Manual

Navien CH-210
155 pages
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CH-180 CH-210 CH-240
CH-240 ASME
Combination Water Heater
/ Heating Boiler
MODEL
CH
Combination Water Heater / Heating Boiler
Combination Water Heater / Heating Boiler
Ver. 1.00
Service Manual
Service Manual
Service Manual
Navien America, Inc.
20 Goodyear lrvine, CA 92618
TEL +949-420-0420 FAX +949-420-0430
www.naviennamerica.com
1
st
Edition - July 2010
No. 20A-GT-002
 Do not store or use gasoline or other flammable vapors and liquids in the vicinity
of this or any other appliance.
 WHAT TO DO IF YOU SMELL GAS
 Installation and service must be performed by a qualified installer,
service agency or the gas supplier.
WARNING
If the information in this manual is not followed exactly, a fire or explosion may result causing
property damage, personal injury or loss of life.
Do not try to light any appliance.
Do not touch any electrical switch; do not use any phone in your building.
Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call the fire department.

Table of Contents

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Navien CH-210 Specifications

General IconGeneral
TypeCondensing Tankless Water Heater
Water Connection3/4" NPT
Ignition TypeElectronic
Fuel TypeNatural Gas or Propane
Energy Efficiency0.96
Vent Type2" PVC/CPVC or Polypropylene
Temperature Range98°F - 140°F
Warranty15 years heat exchanger, 5 years parts

Summary

Revisions

Navien Warranty

Applicable Warranty Periods

Details coverage durations for heat exchanger and other parts.

Effective Date

Defines the start of warranty coverage based on purchase.

Heat Exchanger Warranty

Specifies warranty terms for the heat exchanger component.

Parts Warranty (Excluding Heat Exchanger)

Outlines warranty for all parts except the heat exchanger.

Labor Allowance

Transferability

Warranty Exclusions

Handling of this Manual

Scope

Defines the applicability of the service manual to Navien CH Series.

Precautions for Handling This Manual

Outlines rights, access, and reading requirements for the manual.

About Notation in the Manual

Explains the use of symbols for referring to sections.

Abbreviation and Definition

Safety Considerations

Safety Definitions

Defines terms used in safety messages to avoid risks.

List of Safety Symbols

Explains symbols indicating hazards like DANGER, WARNING, CAUTION.

Symbols Used in Instructions

Details symbols like IMPORTANT and NOTE for specific information.

Safety Precautions

Compromised Venting System Safety

Alerts to risks of fire, explosion, or asphyxiation from improper venting.

Hot Water Temperature Setting Safety

Warns about scalding risk from high hot water temperatures.

Gas Smell Safety Precautions

Provides step-by-step instructions for actions if gas is smelled.

Important Safety Precautions

Lists general safety rules to follow before operating or servicing.

Installation Requirements

Outlines installation codes and standards that must be followed.

Gas Type and AC Voltage Precautions

Advises checking gas type and AC voltage compatibility before servicing.

Gas Conversion Warning

Warns against field conversion and voids warranty.

Product Information

Product Overview

Describes the KD Navien condensing gas boiler features and models.

Layout and Key Components

Identifies and lists the main components of the boiler with part numbers.

Technical Data

General Specifications

Lists key specifications like heat capacity, weight, dimensions, and pressure.

Dimensions

Provides detailed physical dimensions and connection sizes.

System Details

Schematic and Water Flow Diagrams

Illustrates water flow and system operation for heating and DHW modes.

Operation Flow Chart

Visualizes the sequence of operations and decision points in the boiler's system.

DIP Switch Settings

Details the functions and settings of the DIP switches for various modes.

Wiring Diagram

Provides a visual representation of the electrical connections within the boiler.

Electrical Diagnostic Points

Identifies specific points for electrical measurements and their normal values.

Key Components Description

PCB

Describes the function, failure events, and diagnostics for the main control board.

Transformer

Explains the transformer's role in supplying power to the unit.

High Limit Switch or Exhaust Limit Switch

Details the function of over-temperature and exhaust safety switches.

Thermistor

Describes thermistors used for measuring temperatures in the boiler.

Fan Motor

Explains the function and troubleshooting for the combustion air fan motor.

Flame Rod Assembly

Details the igniter and flame sensing component for ignition.

APS (Air Pressure Sensor)

Describes the sensor that monitors air pressure for combustion.

Manifold

Explains the component that distributes gas to the burners.

Main Gas Valve

Details the valve controlling gas flow to the main burner.

Circulation Pump

Describes the pump that circulates water for heating or DHW.

3-Way Valve

Explains the valve that diverts water flow between heating and DHW.

Water Pressure Sensor

Details the sensor that monitors water pressure in the system.

Auto Feeder Valve

Describes the valve that maintains system water pressure.

Troubleshooting

Error Code List

Lists all error codes, their reasons, and self-diagnostic/action steps.

Error Code Troubleshooting

Covers errors 01E through 40E, detailing causes and fixes.

Symptom-Based Troubleshooting

Guides on diagnosing issues based on observed symptoms like noise or no hot water.

Maintenance

Draining the Combination Water Heater / Boiler

Provides instructions on how to safely drain water from the boiler.

Cleaning the Intake Air Filter

Details the procedure for cleaning the air intake filter.

Replacement of Parts

Replacement Procedure

Outlines general safety precautions and steps for replacing parts.

PCB Replacement

Step-by-step guide for replacing the Printed Circuit Board (PCB).

Fuse Replacement

Instructions for safely replacing the internal fuse of the unit.

Transformer Replacement

Guide for replacing the power transformer component.

Fan Motor Replacement

Steps for removing and replacing the combustion air fan motor.

Flame Rod Replacement

Instructions for replacing the flame rod and ignition electrode.

Ignition Transformer Replacement

Guide for replacing the ignition transformer.

APS Replacement

Steps for replacing the Air Pressure Sensor.

Manifold Replacement

Instructions for disassembling and replacing the gas manifold.

Main Gas Valve Replacement

Guide for replacing the main gas valve assembly.

GPS Replacement

Steps for replacing the Gas Pressure Sensor.

Condensation Trap Replacement

Instructions for replacing the condensation trap.

Flow Sensor Replacement

Guide for replacing the domestic hot water flow sensor.

Circulation Pump Replacement

Steps for removing and replacing the circulation pump.

3-Way Valve Replacement

Instructions for replacing the 3-way diverter valve.

Water Pressure Sensor Replacement

Guide for replacing the water pressure sensor.

Space Heating Strainer Replacement

Instructions for cleaning or replacing the space heating strainer.

Auto Feeder Valve Replacement

Steps for replacing the auto feeder valve.

Domestic Hot Water Exchanger Replacement

Guide for replacing the DHW heat exchanger.

Domestic Hot Water Outlet Collar Replacement

Instructions for replacing the DHW outlet collar.

Components Diagram and Part List

Case Disassemble

Illustrates the steps for disassembling the boiler's outer casing.

Burner Disassemble

Provides a diagram and steps for disassembling the burner assembly.

Water Way Disassemble

Shows a diagram of the water circuit components for disassembly.

Inspection and Maintenance Schedule

Annual Servicing

Outlines recommended annual inspection and maintenance tasks.

Inspection Report

Provides a template for recording inspection results.

Maintenance Report

Provides a template for recording maintenance activities.

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