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Navien NPE-180A User Manual

Navien NPE-180A
103 pages
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WARNING
If the information in these instructions is not followed exactly, a re or explosion may result, causing
property damage, personal injury or death.
Do not store or use gasoline or other ammable vapors and liquids in the vicinity of this or any other
appliance.
What to do if you smell gas
Ɣ
Do not try to light any appliance.
Ɣ
Do not touch any electrical switch; do not use any phone in your building.
Ɣ
Immediately call your gas supplier from a neighbor’s phone. Follow the gas suppliers instructions.
Ɣ
If you cannot reach your gas supplier, call the re department.
Installation and service must be performed by a qualied installer, service agency or the gas supplier.
The installation must conform with local codes or, in the absence of local codes, the National Fuel Gas Code,
ANSIZ223.1/NFPA 54 and/or CSA B149.1, Natural Gas and Propane Installation Code.
When applicable, the installation must conform with the Manufactured Home Construction and Safety
Standard, Title 24 CFR, Part 3280 and/or CAN/CSA Z240 MH Series, Mobile Homes.
* Lead Free
Keep this manual near this water heater for future reference
whenever maintenance or service is required.
* The wetted surface of this product contacted by consumable
water contains less than one quarter of one percent (0.25%) of
lead by weight.
Installation & Operation Manual
NPE Condensing Water Heaters
Model
NPE-180A
NPE-210A
NPE-240A
NPE-150S
NPE-180S
NPE-210S
NPE-240S
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Questions and Answers:

Navien NPE-180A Specifications

General IconGeneral
TypeTankless
Fuel TypeNatural Gas or Propane
Water Connection Size3/4" NPT
Gas Connection Size3/4" NPT
Voltage120V
Energy Factor0.96
Ignition TypeElectronic
Warranty15 years heat exchanger, 5 years parts
Venting Options2" PVC, CPVC

Summary

Safety Information

Understanding Safety Symbols and Warnings

Explains DANGER, WARNING, and CAUTION symbols and their meanings.

Responding to Gas Leaks and Flammable Hazards

Provides critical steps for gas leaks and warnings about flammable materials.

General Safety Warnings and Cautions

Covers additional safety warnings, including California Prop 65.

Preventing Burn Hazards from Hot Water

Details risks of high water temperatures and ways to prevent burns.

About the Water Heater

Included Items and Optional Accessories

Lists components included in the box and optional accessories.

Key Specifications

Provides detailed technical specifications for different models.

Front Panel Overview

Explains the functions of the water heater's front panel display and buttons.

Internal Component Identification

Diagrams identifying key internal components of the water heater.

Water Heater Dimensions and Connections

Shows physical dimensions and connection sizes for different models.

Understanding the Rating Plate

Explains the information found on the water heater's rating plate.

Installing the Water Heater

Choosing an Installation Location

Guidelines for selecting an appropriate installation site, considering utilities and drainage.

Installation Site Considerations

Covers utility access, drainage, venting, proximity, and clearances.

Mounting and Environmental Considerations

Details mounting, air quality, elevation, coastal, and operating temp.

Connecting the Gas Supply

Detailed steps and safety precautions for connecting the gas supply line.

Gas Supply Connection Steps

Step-by-step guide for connecting the gas supply.

Gas Pipe Sizing Tables

Tables to determine correct gas pipe size based on length and load.

Measuring Inlet Gas Pressure

Procedure for measuring the inlet gas pressure.

Connecting the Water Supply

Procedures for connecting the cold and hot water supply lines.

Combination Heating Applications and Recirculation

Using for space heating and selecting recirculation modes.

Internal Recirculation Mode Setup

Steps to configure the internal recirculation mode.

External Recirculation Mode Setup

Steps to configure the external recirculation mode.

External Pump Wire Connection

Instructions for connecting an external pump to the unit.

Connecting a Pressure Relief Valve

Guidelines for installing the required pressure relief valve.

Connecting the Condensate Drain

How to properly connect the condensate drain line.

Condensate Neutralizer Kit Installation

Instructions for installing the condensate neutralizer kit.

Venting the Water Heater

Crucial guidelines for safe and proper venting of exhaust gases.

Connecting Pipe to Vent Collar

Steps for connecting the vent pipe to the unit's collar.

Selecting a Vent Type

Guidance on choosing appropriate vent types based on installation.

Non-Direct Venting (Single Pipe) Installation

Procedures and considerations for non-direct venting.

Selecting Vent Pipe Materials

Approved materials for vent pipes, including PVC, CPVC, and Stainless Steel.

Measuring Vent Length and Terminating the Vent

Calculating maximum vent length and types of vent terminations.

Outdoor Installation and Flexible Vent Systems

Guidelines for outdoor installation and using flexible vent pipes.

Connecting the Power Supply

Instructions for safely connecting the electrical power supply.

Setting the DIP Switches

Configuration of DIP switches for various functions and settings.

Installing a Cascade System

Connecting Water Supplies for Cascade Systems

Options for plumbing multiple water heaters in a cascade system.

Communication Cables and Settings for Cascade

How to connect and configure communication cables for cascade operation.

Installing a Common Vent System

Common Vent System Guidelines and Clearances

Rules and clearances for installing a common vent system.

Backflow Damper and Vent Pipe Assembly

Installation and assembly of the Navien backflow damper.

Setting Up the Common Vent System

Configuration of DIP switches for common vent system operation.

Operating the Water Heater

Basic Operation: On/Off and Temperature Adjustment

How to turn the unit on/off and adjust water temperature.

Advanced Operation Modes and Parameter Settings

Using commercial mode, viewing info, setting operation modes, and parameters.

Setting Special Parameters

Guide for adjusting advanced operational parameters by qualified professionals.

Outdoor Reset Control (P.07–P.10)

Configuration of outdoor reset feature for energy efficiency.

Heating MAX Set-point and Other Settings

Adjusting heating max set-point, heat capacity, and pump timing.

On-Demand Pipe Length and Bypass Valve Settings

Settings for on-demand operation, bypass valve, Navi-Link, and exhaust control.

Cascade Offset and Temperature Settings

Configuring cascade unit offsets, temperature, and operation numbers.

AHU Communication and Resetting the Heater

Settings for AHU communication and how to reset the water heater.

Appendixes

Gas Conversion Procedure

Detailed steps for converting the water heater from Natural Gas to Propane.

Technical Data: Pressure Drop and Flow Curves

Graphs showing pressure drop and outlet flow data for different models.

Wiring Diagrams

Electrical wiring diagrams for different water heater models.

Ladder Diagrams

Electrical ladder diagrams illustrating system logic.

Component Assembly Diagrams: Case Assembly

Exploded view and parts list for the water heater case assembly.

Component Assembly Diagrams: Burner Assembly (180A/210A/240A)

Exploded view and parts list for the burner assembly.

Component Assembly Diagrams: Burner Assembly (150S/etc.)

Exploded view and parts list for burner assembly (other models).

Component Assembly Diagrams: Waterway Assembly (180A/etc.)

Exploded view and parts list for waterway assembly.

Component Assembly Diagrams: Waterway Assembly (180S/etc.)

Exploded view and parts list for waterway assembly (other models).

Component Assembly Diagrams: Fan (Gas) Assembly

Exploded view and parts list for the fan (gas) assembly.

Installation Check list

A comprehensive checklist for ensuring proper installation.

Optional Controller Kits

Information on the Navien H2Air Add-on Controller Kit.

Optional HotButton Kit and State Requirements

Info on HotButton kit and Massachusetts rules.

Getting Service

Contacting Technical Support

Information on how to get service and what details to provide.

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