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New Holland FR480 Forage Cruiser User Manual

New Holland FR480 Forage Cruiser
81 pages
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Part number 48142788
English
April 2017
SERVICE MANUAL
FR480 Forage Cruiser / FR550 Forage Cruiser /
FR650 Forage Cruiser / FR780 Forage Cruiser
Tier 4B (final)
Forage Harvester
FR480 Forage Cruiser - From PIN 715912001 to 715923100
FR550 Forage Cruiser - From PIN 725912001 to 725923100
FR650 Forage Cruiser - From PIN 735912001 to 735923100
FR780 Forage Cruiser - From PIN 745912001 to 745923100
FR850 Forage Cruiser
Tier 2
Forage Harvester
FR850 Forage Cruiser - From PIN 555912001 to 555923100
Printedin U.S.A.
© 2017 CNH Industrial Belgium N.V. All Rights Reserved.
NewHolland is a trademark registered in the United States and many other countries,
owned by or licensed to CNH Industrial N.V., its subsidiaries or affiliates.
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New Holland FR480 Forage Cruiser Specifications

General IconGeneral
BrandNew Holland
ModelFR480 Forage Cruiser
CategoryFarm Equipment
LanguageEnglish

Summary

INTRODUCTION

Manual Navigation and Technical Information

Guidance on manual navigation, technical information system, and information unit search.

Manual Structure and Sections

Details on using the manual, its sections, chapters, and information types.

Chapter Content Types

Explanation of chapter identification, contents, and different types of technical information.

Information Units and Page Conventions

Details on information units, search methods, and page header/footer elements.

Foreword and Servicing Notices

Important notices regarding equipment servicing, qualifications, and responsibilities.

Owner Notes and Information Sources

Notes for the owner, and information on engine repair, FCR, and EST sources.

Safety Rules: Ecology, Hints, and Battery Recycling

Environmental safety, operational hints, and battery recycling procedures.

General Safety, Legal, and Fluid Power

Covers general safety rules, legal obligations, accident prevention, and hydraulic system safety.

Operational Safety Precautions

Instructions for safe repair and maintenance operations, workshop practices, and personal safety.

Machine Startup and System Safety

Safety precautions for machine startup, hydraulics, fuel systems, wheels, and tire handling.

Personal Safety Precautions

Guidance on personal safety, including warnings about heavy objects and pressurized systems.

Shop, Assembly, and Spare Parts

Basic instructions for shop procedures, seal installation, and spare parts usage.

Electrical System Protection and Special Tools

Practices for protecting electronic systems during charging/welding and the importance of special tools.

Torque: Minimum Hardware Tightening

Minimum hardware tightening torques for normal assembly applications, in N m and lb ft.

Fastener Identification and Grades

Identification of hex cap screws, carriage bolts, nuts, and their property classes/grades.

Torque for Hydraulic Connections

Standard torque data for hydraulic connections, including general information, tolerance, and lubrication.

Torque Values: Metric ORB Port Connections

Torque values for metric O-Ring Boss port connections (ports and plugs).

Torque Values: BSPP and Metric Face-Seal Port Connections

Torque values for BSPP thread ports and metric face-seal ports, including different connector types.

Torque Values: Inch ORB Port Connections

Torque values for inch O-Ring Boss non-adjustable and adjustable port connections.

Torque Values: Inch ORB Plugs & Metric Flange Connections

Torque values for inch ORB port plugs and metric four-bolt flange connections (Class 10.9 & 8.8).

Torque Values: Inch Flange, Tapered Threads & Banjo Bolts

Torque values for inch flange connections, tapered threads, and banjo bolt connections.

Torque Values: ORFS, JIC Flare & Cone Connections

Torque values for O-Ring Face Seals (ORFS), JIC 37° flare, and 30° flare/60° cone connections.

Roller Chain Wear and Measurement

Instructions for basic chain wear measurement, elongation, and causes of wear.

Roller Chain Wear Limits and Specifications

Table of wear limits for roller chains and specifications for new chain sizes.

Conversion Factors

Reference table for converting units of length, area, volume, mass, torque, power, pressure, temperature, flow, and speed.

Operating Alarms

List of operating alarms with descriptions, explanations, priority, activation, and resetting information.

Operating Alarms (Continued)

Continuation of operating alarms, detailing specific fault codes and conditions.

Operating Alarms (Continued)

Further operating alarms related to reel speed, calibration, and header adjustments.

Operating Alarms (Continued)

More operating alarms covering drive, spout, and trailer system status.

Operating Alarms (Continued)

Operating alarms related to module detection, communication loss, and IntelliFill™ system.

Operating Alarms (Continued)

Further module communication alarms for LCP, ATCM, and CAN steer valve.

System Protection Data

Details on system protection features, including automatic engine shutdown conditions.

Engine Status Alarm Triggers

Summary of alarms triggered by engine oil pressure, coolant temperature, and fuel temperature.

Engine Status Alarm Triggers (Continued)

Continuation of timing tables for engine shutdown and derate values based on rail pressure and temperature.

Product Identification and Serial Numbers

Explanation of how to identify machine models and understand the serial number structure.

Machine Orientation Guide

Diagram and notes defining machine orientations (front, rear, sides) relative to travel direction.

Module Communication Alarms

Alarms related to module detection, communication loss, and IntelliFill™ system status.

Module Communication Alarms (Continued)

Further module communication alarms for LCP, ATCM, and CAN steer valve.

Engine Shutdown and Derate Timing

Timing information for engine shutdown, disengagement, and derate values based on alarm triggers.

Engine Shutdown and Derate Timing (Continued)

Continuation of timing tables for engine shutdown and derate values based on rail pressure and temperature.

Product Identification and Serial Numbers

Explanation of how to identify machine models and understand the serial number structure.

Machine Orientation Guide

Diagram and notes defining machine orientations (front, rear, sides) relative to travel direction.

Engine - Section 10

Engine and Crankcase System

Details for the engine and crankcase system, component 001.

Engine Service Procedures Overview

Overview of engine service procedures, including removal and installation steps.

Engine Removal: Safety and Shielding

Safety precautions and steps for removing engine shielding before proceeding with removal.

Engine Removal: Shields and Air Conditioning

Steps for removing rear shields and discharging the air-conditioning circuit.

Engine Removal: Draining Fluids and Wiring

Procedures for draining hydraulic oil and engine coolant, and disconnecting wiring harnesses.

Engine Removal: Harnesses and Connections

Steps for disconnecting remaining wiring harnesses, ground cable, and starter motor lead.

Engine Removal: Roof Assembly and Components

Procedures for removing roof assembly components and sensors related to engine cooling and DEF.

Engine Removal: DEF/AdBlue® System and Air Intake

Steps for disconnecting DEF/AdBlue® lines and couplers, and managing air intake tubes.

Engine Removal: Roof Assembly Support and Hardware

Procedures for supporting the roof assembly and removing associated hardware.

Engine Removal: Rear Frame and Roof Assembly

Steps to remove rear frame hardware and the complete roof assembly.

Engine Removal: Air and Coolant Tubes

Instructions for removing air intake tubes and coolant outlet/inlet tubes.

Engine Removal: Coolant Tubes and Breather

Steps for removing remaining coolant tubes and breather tubes from the engine.

Engine Removal: Cooling Fan and Drive Belt

Procedures for removing the cooling fan, oil filter, support, and fan drive belt.

Engine Removal: Hydraulics and Connectors

Steps for disconnecting hydraulic connectors and removing hydraulic hoses.

Engine Removal: Hoses and Tubes

Instructions for removing various hoses and tubes connected to the engine.

Engine Removal: Rear Frame and Light Covers

Steps for removing hardware and covers from the rear frame and light assemblies.

Engine Removal: Rear Frame Support and Engine Mounting

Procedures for supporting the rear frame and engine, and disconnecting fuel/air lines.

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