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Nippon Oil Pump Trochoid Pump User Manual

Nippon Oil Pump Trochoid Pump
18 pages
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T201806EN
Trochoid Pump
Lunary Pump
Instruction Manual
Read this manual thoroughly and carefully before installing or selecting a
pump.
Follow all instructions carefully to ensure the correct and efficient pump
installation and operation.
This manual contains suggestions and instructions on pump selection,
installation, operation, and troubleshooting.
Failure to observe this manual prior to operation may result in personal
injury and/or equipment damage.
Important
Store this manual in a safe and readily accessible
location for future references
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Nippon Oil Pump Trochoid Pump Specifications

General IconGeneral
BrandNippon Oil Pump
ModelTrochoid Pump
CategoryWater Pump
LanguageEnglish

Summary

Safe Pump Operation

Safety Precautions

Covers essential safety equipment, measures, and warnings for pump operation to prevent injury and damage.

Pump Installation

Installation Guidelines

Details general pump installation, placement relative to oil level, and consultation for out-of-range usage.

Mounting Positions & Site Selection

Specifies mounting orientation for different configurations and suitable installation site conditions, avoiding environmental hazards.

Pipe Arrangement

Pipe Connections

Covers tightening torque, sealing, pipe supports, and pressure gauge installation for secure pipe connections.

Pipe and Coupling Types

Emphasizes pipe cleaning before connection, material suitability, and checking internal diameters for optimal flow.

Suction Side Piping

Details selection of suction pipes, managing fluid velocity, pressure resistance, and preventing air/foam entry.

Discharge Pipework

Recommends selecting discharge pipes wide enough for fluid flow at 3m/s or less to ensure efficiency.

Suction Filters

Advises installing suction filters (150-mesh) for removing debris and ensuring pump longevity and performance.

Preparations for Operation

Pre-Operation Checks

Instructions on checking pump rotation, connections, oil supply, and wiring before starting operation.

Initial Test Run

Guidance on performing initial pump tests, including dry runs, priming procedures, and confirming motor direction.

Maintenance, Inspection & Warranty

Startup Inspections

Procedures for daily pre-start checks, focusing on oil leaks, abnormal noise, and heating.

Regular Inspections

Recommends annual inspections to ensure correct operation, potentially at manufacturer's facility.

Maintenance Practices

Advises on keeping spare parts, regular oil changes, and handling stored motors for optimal performance.

Warranty Information

Outlines warranty terms, coverage limitations, and conditions for faults outside specifications or customer modifications.

Pump Selection Criteria

Flow Rate and Pressure Requirements

Guides selection based on required flow rate and pressure, referring to catalogs and respecting motor ratings.

Relief Valve Settings

Explains relief valve settings, types (internal/external return), and operational precautions for safety and control.

Applicable Liquids

Details suitable fluids, self-lubrication, and precautions for specific liquids like fuel oil or coolant.

Ambient Temperature Limits

Specifies operational temperature limits for pumps and motors, and risks associated with exceeding these ranges.

Oil Temperature Range

Defines permissible oil temperature ranges, operating pressure limits, and temperature gaps between pump and oil.

Applicable Viscosity Ranges

Lists viscosity limits for different pump series and describes effects of viscosity on required power and performance.

Rotation Direction and Motor Selection

Correct Rotation Direction

Explains fixed rotation, setting motor direction per nameplate, and consequences of incorrect rotation on oil seals.

Pump Power Requirements

Advises on selecting motors with adequate power margin, considering oil viscosity, temperature, and performance curves.

Voltage and Frequency Requirements

Stresses matching power supply voltage and frequency to motor specifications to prevent damage or performance issues.

Installation Site Considerations

Guides motor selection based on installation environment, recommending outdoor or explosion-proof types as needed.

Pump Drive Methods

Describes different drive methods (motor types, power sources) and emphasizes shaft alignment within 0.05mm TIR.

Suction Capacities

Suction Capability Management

Sets suction head and pressure limits, and notes factors affecting suction capability like discharge resistance and air entry.

Troubleshooting Guide

Insufficient Flow or Pressure

Lists possible causes and remedies for insufficient flow or pressure, including cavitation, blockages, and incorrect rotation.

Oil Leaks

Details causes and solutions for oil leaks, focusing on oil seal issues related to rotation, temperature, and material compatibility.

Breaker Trips and Overloading

Explains causes like overloading or power issues, and how to reset breakers or address motor/power supply problems.

Abnormal Noise Issues

Covers causes like high suction resistance, viscosity, or misalignment, and their remedies for abnormal pump noise.

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