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Noblelift CG1646 User Manual

Noblelift CG1646
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NOBLELIFT EQUIPMENT
Service & Maintenance Manual
Power Sacker
CG1646
V-CG1646-01.00 Date: 2011-2-10
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Noblelift CG1646 Specifications

General IconGeneral
BrandNoblelift
ModelCG1646
CategoryLifting Systems
LanguageEnglish

Summary

FOREWORD

1. GENERAL

1.1 MAINTENANCE SAFETY PRECAUTIONS

General safety precautions for maintenance operations.

1.2 MEASUREMENT CONVERSIONS

Tables for converting various measurement units.

2. SPECIFICATION

2.1 LOCATION OF COMPONENTS

Identifies various parts of the stacker with numbers and names.

2.2 SPECIFICATION SHEETS

Contains technical features and residual capacity data.

2.3 LUBRICATION

Details on hydraulic oil, lubrication chart, and grease specifications.

3. ELECTRIC SYSTEM

3.1 ELECTRIC DIAGRAM & CONNECTIONS

Wiring diagrams, connection diagrams, and component lists for the electric system.

3.2 CABLE SYSTEM & PARTS

Details on cable systems, parts lists, and components.

3.3-3.5 COMPONENT SPECIFICATIONS

Specifications for drive wheel, pump station, and battery.

BATTERY CHARGING PROCEDURES

Initial, balanced, and common charging procedures, including sulfuric acid specs.

3.6 CHARGER OPERATION

Charger wiring, electrical characteristics, and operating procedures.

3.7 CURTIS CONTROLLER OPERATION

Controller connections, parameters, and troubleshooting.

3.8 BATTERY INDICATOR & HOUR METER

Battery indicator, hour meter logic, discharge adjustments, and troubleshooting.

3.9 REPLACE ELECTRIC PARTS

Steps for replacing various electric components like battery, controller, and fuses.

3.10 TOOLS FOR ELECTRIC PLUG REPAIR

Figures and applications of tools for electric plug repair.

3. HYDRAULIC SYSTEM

HYDRAULIC FLOW DIAGRAM & OIL INSPECTION

Diagram illustrating hydraulic flow and guidelines for inspecting hydraulic oil.

4.1 PUMP STATION OPERATION

Procedures for operating, replacing, cleaning, and troubleshooting the pump station.

4.2 REPLACE THE CYLINDER

Steps for removing and replacing the hydraulic cylinder.

5. DRIVE WHEEL

5.1 DRIVE WHEEL ASSEMBLY

Exploded view and parts list for the drive wheel assembly.

5.2 REPLACE DRIVE WHEEL

Steps for dismantling and replacing the drive wheel.

5.3 REPLACE CARBON BRUSH KIT

Steps for dismantling the motor and replacing carbon brushes.

5.4-5.5 BRAKE REPLACEMENT & ADJUSTMENT

Steps for replacing the brake and adjusting its clearance.

6. CONTROL HANDLE

CONTROL HANDLE COMPONENTS

List of parts for the control handle assembly.

6.1 CONTROL HANDLE OPERATION

Steps for accessing electric parts within the handle and operating related components.

6.2 AIR SPRING & MICRO SWITCH OPERATION

Steps for replacing accelerator, air spring, and micro switch.

7. CASTER WHEEL

8. OPERATION OF THE INTERNAL MAST

8.1 DISMANTLE THE INTERNAL MAST

Steps for dismantling the internal mast, including hydraulic pipe and micro switch.

9. TROUBLE DIAGNOSTICS

9.1 MAINTENANCE LIST

Schedule of maintenance tasks and their intervals.

9.2 TROUBLE SHOOT

Troubleshooting flowchart for various operational issues.

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