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Nohken VQ20-R00 - User Manual

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TS02-100015
INSTRUCTION MANUAL
FOR
TUNING FORK LEVEL SENSOR
MODEL: VQ20
Revision 2020-01-08

Questions and Answers

Summary

Safety Symbols Overview

Safety Symbol Definitions

Defines warning, caution, prohibited, and mandatory action symbols used in the manual.

Key Safety Warnings

Hazardous Area Prohibition

Prohibits use in potentially hazardous areas due to ignition risk.

Alteration and Shock Prohibitions

Warns against unauthorized alteration, disassembly, and impacts.

Wiring and Inspection Safety

Emphasizes turning off power before wiring and checking connections.

Emergency Shutdown Procedure

Instructs immediate shutdown upon noticing smoke, unusual smells, or sounds.

Handling and Application Cautions

Chemical Compatibility Check

Stresses checking chemical compatibility of materials before installation.

Equipment Handling and Grounding

Advice on using flanges/threads for handling and connecting the protective terminal to ground.

Surge Protection Device Usage

Recommends using arrestors or surge absorbers for protection.

Manual Introduction

Warranty and Disclaimer

Purpose of Use

Product Description

VQ Sensor Features

Describes the VQ sensor as a compact, corrosion-resistant level sensor with a window.

Principle of Operation

Explains how the piezo-electric crystal and fork oscillation detect material level changes.

General Specifications

Common Operating and Environmental Specs

Covers measured material, specific gravity, viscosity, working temperature, and humidity.

Material and Protection Ratings

Details wetted parts, housing materials, process connections, and protection classes.

Model Specific Specifications (2-Wire)

Model Specific Specifications (3-Wire)

Model Specific Specifications (Relay)

Outline Drawings

VQ20 Model Dimensional Drawings

Illustrates outline drawings and key dimensions for different VQ20 sensor models.

Sensor Handling and Care

General Handling and Stability

Instructions on laying sensors, avoiding corrosive atmospheres, and protecting against vibration.

Shock Prevention and Rotation Limits

Guidance on preventing shocks to the fork and respecting housing rotation limits.

Installation Procedures

Unpacking and Initial Inspection

Steps for unpacking, verifying the sensor, and checking for visible damage.

Switching Point Setting

Details on setting the switching point for vertical and horizontal mounting.

Mounting Methods

Threaded Version Mounting

Instructions for installing the sensor using a threaded connection.

Flanged Version Mounting

Instructions for installing the sensor using a flange connection.

Sanitary Version Mounting

Instructions for installing the sensor using a clamp for sanitary connections.

Advanced Handling Notes

Sensor Integrity and Shock Avoidance

Warnings against altering the sensor or subjecting it to shocks to prevent damage.

Fork Protrusion and Buildup Management

Ensuring correct fork protrusion and managing material buildup for accurate operation.

Threaded Mounting Tool Usage

Guidance on using tools for mounting threaded versions and avoiding holding by the housing.

Proximity to Flow Disturbances

Advice on avoiding proximity to inlets, agitators, or high flow/bubble sources.

Mounting Orientation and Flow Considerations

Horizontal Mounting Orientation

Correct orientation for horizontal mounting, ensuring marking alignment.

Piping Installation and Cavitation Risk

Proper mounting in piping to avoid cavitation and ensure correct operation.

Bubble Detection Avoidance

Instruction to avoid bubbles which might be erroneously detected by the sensor.

Installation Clearance and Application Notes

Minimum Mounting Clearance

Ensuring minimum clearance between the fork tip and tank/pipe wall for proper operation.

Sticky Material Response Characteristics

Notes on slower response for wet-to-dry switching with sticky materials.

Periodic Buildup Removal

Recommendation to periodically remove material buildup from the sensor.

Installation Details: Fork and Housing

Fork Protrusion Requirements

Ensuring sufficient fork protrusion into tanks or piping for accurate readings.

Housing Rotation and Moisture Prevention

Guidance on rotating the housing and preventing water or moisture penetration.

Wiring Safety and Guidelines

Electrical Safety Precautions

Critical safety warnings regarding power disconnection, fault conditions, and correct voltage.

Cabling, Grounding, and Surge Protection

Guidelines for selecting cabling, connecting earth terminals, and using surge absorbers.

Load Ratings and Induction Mitigation

Advice on not exceeding load ratings and minimizing induction from power lines.

Internal Wiring Layout and Components

Cable Preparation and Terminal Connections

Instructions on preparing cables and connecting them to terminal blocks.

Identification of Internal Components

Identifies terminal blocks, switches (FS, DELAY), TEST button, LED, and protective earth.

Wiring the 2-Wire Model

VQ20-0 Wiring Diagram and Precautions

Detailed wiring diagram and specific precautions for the 2-wire VQ20-0 model.

Precautions for Relay Connections

Warnings regarding bleeder resistors, protection circuits, and direct PLC connections.

Bleeder Resistor Calculation and Selection

Formulae for Bleeder Resistor Calculation

Provides formulae for calculating resistance and power rating for bleeder resistors.

Recommended Bleeder Resistor Devices

Lists recommended bleeder resistors from different manufacturers and their ratings.

Wiring 3-Wire and Relay Models

VQ20-1 Wiring Diagram and Precautions

Detailed wiring diagram and specific precautions for the 3-wire VQ20-1 model.

VQ20-2 Wiring Diagram and Precautions

Detailed wiring diagram and specific precautions for the relay output VQ20-2 model.

Cable Inlet and Housing Sealing

Cable Inlet Specifications

Details on the cable inlet size and depth.

Cable Gland and Conduit Installation

Instructions for securing cables using glands or conduits and preventing water entry.

Cover Installation and Sealing

Cover Placement and Alignment

Procedure for placing and rotating the cover to ensure proper sealing and alignment.

Warnings on Cover Rotation

Warnings about rotating the cover and potential damage to internal components.

Sensor Adjustment Procedures

Setting the Operation Mode

How to set the sensor's operation mode using the Fail-safe switch (FS).

Configuring the Delay Timer

Setting the delay timer using the DELAY switch and DELAY TIME trimmer.

Delay Timer Settings and Adjustments

ON and OFF Delay Timer Settings

Details on ON delay and OFF delay times based on the DELAY switch setting.

Adjusting Delay Duration with Trimmer

Instructions on how to adjust the delay duration using the trimmer.

Interpreting the Function Table

Explains sensor output behavior based on fail-safe and delay switch settings.

Maintenance and Storage Procedures

Routine Maintenance Checks

Routine checks for damage, buildup, wiring, and terminals.

Using the Test Button for Maintenance

Using the TEST button for loop checks and understanding its effect on operation.

Storage Conditions and Precautions

Recommended storage conditions and precautions for protecting the sensor.

Troubleshooting Sensor Issues

Resolving False Dry Reports

Identifies problems, causes, and corrective actions for false dry reports.

Resolving False Wet Reports

Identifies problems, causes, and corrective actions for false wet reports.

Glossary of Technical Terms

Nohken VQ20-R00 Specifications

General IconGeneral
BrandNohken
ModelVQ20-R00
CategoryAccessories
LanguageEnglish

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