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Nordson EFD E3V - User Manual

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EV Series Automated Dispensing Systems
Operating Manual
Electronic pdf les of Nordson EFD
manuals are also available at
www.nordsonefd.com

Table of Contents

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Summary

Nordson EFD Product Safety Statement

High Pressure Fluids

Information on the extreme hazards of high pressure fluids and safety precautions.

Personal Safety

Guidelines to prevent injury during operation and servicing of equipment.

Preventive Maintenance

Recommended checks for maintaining continuous trouble-free operation of the product.

Action in the Event of a Malfunction

Steps to take immediately if the system or any equipment malfunctions.

Specifications

Operating Features

Installation

Position the Robot and Install and Connect Components

Procedure for positioning the robot and installing/connecting system components.

Check the Camera and Dispenser Installation

Ensuring correct installation of camera and dispenser to prevent damage.

Power On the System

Steps to power on the system after installation and verify its readiness.

Concepts

About Programs and Commands

Explains the structure of programs and the different types of commands used.

About Offsets

Defines offsets and explains their importance for system calibration and accuracy.

About Marks

Describes how marks and fiducial marks are used for workpiece recognition and orientation.

Overview of the DispenseMotion Software

System Setup Screen

Details the fields and settings available in the System Setup screen.

Camera Setup Screen

Explains the specific setup fields for the camera.

Setup

Setting System Parameters

Procedure for viewing and changing system settings like model, speed, and acceleration.

Setting Up and Calibrating the System (Required)

Essential steps for system setup and calibration, critical for proper operation.

Verifying the Robot Model and Tip Detector Selection

Ensuring the correct robot model and tip detector are selected in the software.

(Only EV Systems With a Tip Detector) Setting Up the Tip Detector

Step-by-step guide for setting up the tip detector for automatic offset updates.

Focusing and Calibrating the Camera

Procedure for focusing the camera and ensuring a clear image for accurate dispensing.

Setting the Camera Scale

Calibrating the camera scale to convert pixel measurements to actual distances.

Setting the Camera-to-Tip Offset

Procedure for calibrating the distance between the camera and the dispensing tip.

Setting the Tip-to-Workpiece Offset (Z Clearance) Using the Camera Focus

Calibrating the Z clearance between the dispensing tip and the workpiece.

Testing the System Setup and Calibration

Verifying that the system setup and calibration procedures have been performed correctly.

Setting Up Inputs; Outputs

Procedure for testing and configuring input/output connections for system control.

Programming

How to Automatically Update Offsets

Steps to automatically update system offsets after component changes.

How to Create and Run a Program

Basic steps for creating, testing, and running a dispensing program.

How to Create Patterns

Guidance on creating dispensing patterns using sample programs and commands.

How to Create a Mark

Procedure for creating marks used by the system for workpiece recognition.

How to Dispense on Multiple Workpieces in an Array

Using Step & Repeat commands to dispense patterns on multiple workpieces.

How to Use Point Offset to Adjust All Points in a Program

Updating all points in a program using Point Offset when workpiece position changes.

Operation

Starting the System and Running a Program

Steps to power on the system, load a program, and begin dispensing.

Accessories

Appendix A, Command Function Reference

Step & Repeat X

Enables repeating dispensing patterns on identical workpieces in rows and columns.

Step & Repeat Y

Similar to Step & Repeat X, but prioritizes the Y axis for pattern repetition.

Appendix B, DXF File Import

Importing a DXF File

Step-by-step procedure for importing DXF files to create dispensing patterns.

Importing a DXF File (continued)

Finalizing DXF import by updating XY locations to align with the actual workpiece.

Appendix C, QR Code Scanning Setup

To Associate a QR Code with a Program

Procedure for linking QR codes to specific dispensing programs for automated execution.

Appendix D, Multi-Needle Setup and Use

To Set the Camera-to-Tip Offsets for Multiple Dispensers

Calibrating camera-to-tip offsets for each dispenser in a multi-needle setup.

To Set the Camera-to-Tip Offsets for Multiple Dispensers (continued)

Completing the camera-to-tip offset calibration for the second dispenser.

To Use the Multi Needle Command in a Program

Using the Multi Needle command to specify dispenser execution within a program.

To Use the Multi Needle Command in a Program (continued)

Continuing the process of using the Multi Needle command for multiple dispensers.

Appendix E, Height Sensor Setup and Use

To Set Up the Height Sensor

Procedure for configuring and setting up the height sensor parameters.

To Set Up the Height Sensor (continued)

Finalizing height sensor setup by capturing initial height and updating program values.

To Use the Height Sensor Capability

How to integrate the height sensor capability into dispensing programs for automatic Z-height adjustment.

Appendix F, I;O Pin Function Setup

To Reconfigure Inputs; Outputs

Procedure for reconfiguring the system's input and output pin functions.

Summary

Nordson EFD Product Safety Statement

High Pressure Fluids

Information on the extreme hazards of high pressure fluids and safety precautions.

Personal Safety

Guidelines to prevent injury during operation and servicing of equipment.

Preventive Maintenance

Recommended checks for maintaining continuous trouble-free operation of the product.

Action in the Event of a Malfunction

Steps to take immediately if the system or any equipment malfunctions.

Specifications

Operating Features

Installation

Position the Robot and Install and Connect Components

Procedure for positioning the robot and installing/connecting system components.

Check the Camera and Dispenser Installation

Ensuring correct installation of camera and dispenser to prevent damage.

Power On the System

Steps to power on the system after installation and verify its readiness.

Concepts

About Programs and Commands

Explains the structure of programs and the different types of commands used.

About Offsets

Defines offsets and explains their importance for system calibration and accuracy.

About Marks

Describes how marks and fiducial marks are used for workpiece recognition and orientation.

Overview of the DispenseMotion Software

System Setup Screen

Details the fields and settings available in the System Setup screen.

Camera Setup Screen

Explains the specific setup fields for the camera.

Setup

Setting System Parameters

Procedure for viewing and changing system settings like model, speed, and acceleration.

Setting Up and Calibrating the System (Required)

Essential steps for system setup and calibration, critical for proper operation.

Verifying the Robot Model and Tip Detector Selection

Ensuring the correct robot model and tip detector are selected in the software.

(Only EV Systems With a Tip Detector) Setting Up the Tip Detector

Step-by-step guide for setting up the tip detector for automatic offset updates.

Focusing and Calibrating the Camera

Procedure for focusing the camera and ensuring a clear image for accurate dispensing.

Setting the Camera Scale

Calibrating the camera scale to convert pixel measurements to actual distances.

Setting the Camera-to-Tip Offset

Procedure for calibrating the distance between the camera and the dispensing tip.

Setting the Tip-to-Workpiece Offset (Z Clearance) Using the Camera Focus

Calibrating the Z clearance between the dispensing tip and the workpiece.

Testing the System Setup and Calibration

Verifying that the system setup and calibration procedures have been performed correctly.

Setting Up Inputs; Outputs

Procedure for testing and configuring input/output connections for system control.

Programming

How to Automatically Update Offsets

Steps to automatically update system offsets after component changes.

How to Create and Run a Program

Basic steps for creating, testing, and running a dispensing program.

How to Create Patterns

Guidance on creating dispensing patterns using sample programs and commands.

How to Create a Mark

Procedure for creating marks used by the system for workpiece recognition.

How to Dispense on Multiple Workpieces in an Array

Using Step & Repeat commands to dispense patterns on multiple workpieces.

How to Use Point Offset to Adjust All Points in a Program

Updating all points in a program using Point Offset when workpiece position changes.

Operation

Starting the System and Running a Program

Steps to power on the system, load a program, and begin dispensing.

Accessories

Appendix A, Command Function Reference

Step & Repeat X

Enables repeating dispensing patterns on identical workpieces in rows and columns.

Step & Repeat Y

Similar to Step & Repeat X, but prioritizes the Y axis for pattern repetition.

Appendix B, DXF File Import

Importing a DXF File

Step-by-step procedure for importing DXF files to create dispensing patterns.

Importing a DXF File (continued)

Finalizing DXF import by updating XY locations to align with the actual workpiece.

Appendix C, QR Code Scanning Setup

To Associate a QR Code with a Program

Procedure for linking QR codes to specific dispensing programs for automated execution.

Appendix D, Multi-Needle Setup and Use

To Set the Camera-to-Tip Offsets for Multiple Dispensers

Calibrating camera-to-tip offsets for each dispenser in a multi-needle setup.

To Set the Camera-to-Tip Offsets for Multiple Dispensers (continued)

Completing the camera-to-tip offset calibration for the second dispenser.

To Use the Multi Needle Command in a Program

Using the Multi Needle command to specify dispenser execution within a program.

To Use the Multi Needle Command in a Program (continued)

Continuing the process of using the Multi Needle command for multiple dispensers.

Appendix E, Height Sensor Setup and Use

To Set Up the Height Sensor

Procedure for configuring and setting up the height sensor parameters.

To Set Up the Height Sensor (continued)

Finalizing height sensor setup by capturing initial height and updating program values.

To Use the Height Sensor Capability

How to integrate the height sensor capability into dispensing programs for automatic Z-height adjustment.

Appendix F, I;O Pin Function Setup

To Reconfigure Inputs; Outputs

Procedure for reconfiguring the system's input and output pin functions.

Nordson EFD E3V Specifications

General IconGeneral
Voltage24 VDC
Fluid PressureUp to 100 psi (6.9 bar)
Dispensing Pressure RangeAdjustable, up to 100 psi (6.9 bar)
Dispensing Time Range1 ms
Material CompatibilityWide range of fluids
Power Requirements24 VDC

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