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Nordyne CMF 100-PG - User Manual

Nordyne CMF 100-PG
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Owners Manual/Installation Instructions
CMF80-PG Convertible (65, 75, and 90 KBTU/H Inputs),
CMF 100-PG (90 KBTU/H Input)
CMF80-PO Convertible (65, 75, and 90 KBTU/H Inputs),
CMF 100-PO (90 KBTU/H Input)
Counterflow Gas or Oil Heating Appliance
Read all instructions carefully before beginning the installation. Read all labels and tags
on the furnace carefully and follow all precautions outlined on those labels and tags.
FOR YOUR SAFETY
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
!
WARNING:
Improper installation, alteration, ser-
vice or maintenance can cause injury
or property damage. Refer to this
manual for assistance or consult a
qualified installer, service agency, or
the gas supplier for additional infor-
mation.
FOR YOUR SAFETY
WHAT TO DO IF YOU
SMELL GAS
Do not try to light any appliance.
Do not touch any electric switch; do not
use any phone in your building.
Immediately call your gas supplier from a
neighbor’s phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call
the fire department.
Rated CMF-PG CMF-PO CMF-PG CMF-PO
BTUH 80 CONV. 80 CONV. 100 100
Input 75,000 75,000 90,000 90,000
Output 56,000 60,000 68,000 72,000
GENERAL
CMF furnaces are high quality, direct vent
furnaces used for manufactured housing, rec-
reational vehicle, and residential
applications.
These furnaces are offered in either power gas
(designated by PG) or power oil (designated by
PO) models. The power gas models are de-
signed for operation with either natural or pro-
pane (LP) gas.
The CMF series is convertible from power oil to
power gas, and vice versa. Furthermore, the
firing rate of the CMF80 Convertible Series can
be changed using a certified NORDYNE
conversion kit field-installed by a qualified service
technician. Refer to the “Firing Rate Conversion”
section later in these instructions for more
information on the firing rate change.
These furnaces are certified to the UL307
standards (UL 307A for oil models; UL 307B for
gas models), and can be installed in a variety of
applications, as shown in Table 1. This furnace
is not to be used for temporary heating of
buildings or structures under construction.
!
WARNING:
This furnace must be installed by a quali-
fied installing agency and in accordance
with applicable local codes and ordi-
nances that govern this type of equip-
ment. Failure to properly install the fur-
nace, base assembly, and venting sys-
tem as described herein may damage the
equipment and/or the home, can create a
fire or asphyxiation hazard, violates U.S.
listing requirements, and will void the
warranty. This furnace is NOT approved
for installation with split system air con-
ditioning. Use a NORDYNE packaged air
conditioning system.

Table of Contents

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Summary

Furnace Safety and Handling

Gas Leak Safety Procedures

Immediate actions to take if a gas leak is detected.

Flammable Liquids Warning

Precautions against storing flammable vapors near appliances.

Furnace Model Overview

CMF Series Introduction

Overview of CMF convertible gas and oil furnaces.

Installation Risk Awareness

Consequences of improper installation or alteration.

Installation Requirements and Compliance

Equipment Inspection and Claims

Procedures for checking and reporting shipping damage.

Code and Standard Adherence

Installer obligations for local codes and national standards.

Venting Requirements for Housing Types

Manufactured Housing Venting

Specific venting requirements for manufactured homes.

Residential Venting Guidelines

Rules for venting residential installations, including chimney use.

Venting System Operational Checks

Pre-Operation Venting System Verification

Steps to ensure proper venting before appliance startup.

Unit Installation: Location and Clearances

Minimum Clearances to Materials

Table detailing required clearances around the furnace.

MA-200 Base Installation Procedure

Base Pan Duct Opening Preparation

Steps for cutting openings in the base pan for ducts.

MA-100 Base Installation Procedure

Floor and Duct Opening Modifications

Instructions for cutting openings in flooring and distribution ducts.

Combustion Air and Damper Installation Details

Combustion Air Ducting and Adapter

Connecting combustion air duct and installing the adapter.

Specialized Base and Closet Installation Requirements

Closet Return Air System Specifications

Minimum requirements for return air openings in closets.

Closet Installation and Roof Jack Selection

Closet Door Air Opening Requirements

Specifics on louvered doors and free area for closet installations.

SRJ Roof Jack Model Selection

Chart for choosing the correct SRJ roof jack model.

Roof Jack and Vent Pipe Assembly

Roof Jack Installation and Sealing

Steps for mounting and sealing the roof jack assembly.

Installation Diagrams and Chimney Venting

Chimney Venting Requirements

Guidelines for installing the furnace through an existing chimney.

Fuel Piping Requirements

PG Series Gas Piping Standards

Rules for sizing and installing gas supply piping.

Fuel Line Hook-Up Procedures

Oil Line Air Leak Prevention

Methods to ensure airtight oil supply lines and prevent leaks.

Furnace Wiring Diagrams

CMF Series Furnace Electrical Schematic

Diagram illustrating the furnace's wiring connections.

Electrical Connections and Fan;Limit Settings

Line Voltage Power Supply Connection

Step-by-step guide for connecting the main power.

Fan and Limit Control Functionality

Explanation of the FAN ON, FAN OFF, and LIMIT OFF levers.

Thermostat and Blower Control Settings

Thermostat Location and Wiring

Recommendations for thermostat placement and connections.

Gas Burner Operation and Safety

PG Direct Ignition Gas Burner Operation

Detailed instructions for safely operating gas burners.

Gas Furnace Input Check and Operation

Gas Furnace Startup Sequence

Step-by-step process for initiating furnace operation.

Verifying and Adjusting Gas Input Rate

Procedures for checking and setting the correct gas input.

Gas Burner Configuration and LP Conversion

Converting Natural Gas to LP Gas

Guide for converting the burner from natural gas to LP gas.

Burner Adjustment and Oil Components

Adjusting the Gas Burner Air Shutter

Setting the air shutter for optimal combustion and CO levels.

Oil Burner Operation and Firing Rate Adjustment

Oil Burner Start-Up and Air Bleeding

Procedures for priming the oil pump and starting the burner.

Firing Rate Conversion Kits

Information on adjusting the furnace's firing rate with conversion kits.

Furnace Operating Sequences and Heat Distribution

Gas Furnace Operating Sequence Details

Comprehensive steps for gas furnace operation.

Oil Furnace R7184 Control Sequence

Operational steps for oil furnaces using Honeywell R7184 control.

Troubleshooting: Burner Motor Issues

Burner Motor Not Running

Diagnosing why the burner motor fails to start.

Motor Runs, No Flame

Troubleshooting steps when the motor operates but no flame is produced.

Troubleshooting Ignition and Gas Flow

Ignition Control and Gas Valve Problems

Diagnosing issues with ignition failure and gas valve operation.

Low Heat Output and High Gas Bills

Addressing insufficient heating and excessive gas consumption.

Control Module Status and Oil Primary Control Troubleshooting

Gas Furnace Control Module Lockout Codes

Interpreting flash codes for gas furnace safety lockouts.

R7184 Control Lockout and Reset

Procedures for resetting and understanding oil furnace lockout conditions.

Oil Control Error Codes and Cad Cell Testing

R7184 Oil Control Indicator Light Errors

Troubleshooting oil furnace issues based on indicator light flashes.

Cad Cell Resistance Measurement

Testing cad cell resistance for proper flame sensing.

Summary

Furnace Safety and Handling

Gas Leak Safety Procedures

Immediate actions to take if a gas leak is detected.

Flammable Liquids Warning

Precautions against storing flammable vapors near appliances.

Furnace Model Overview

CMF Series Introduction

Overview of CMF convertible gas and oil furnaces.

Installation Risk Awareness

Consequences of improper installation or alteration.

Installation Requirements and Compliance

Equipment Inspection and Claims

Procedures for checking and reporting shipping damage.

Code and Standard Adherence

Installer obligations for local codes and national standards.

Venting Requirements for Housing Types

Manufactured Housing Venting

Specific venting requirements for manufactured homes.

Residential Venting Guidelines

Rules for venting residential installations, including chimney use.

Venting System Operational Checks

Pre-Operation Venting System Verification

Steps to ensure proper venting before appliance startup.

Unit Installation: Location and Clearances

Minimum Clearances to Materials

Table detailing required clearances around the furnace.

MA-200 Base Installation Procedure

Base Pan Duct Opening Preparation

Steps for cutting openings in the base pan for ducts.

MA-100 Base Installation Procedure

Floor and Duct Opening Modifications

Instructions for cutting openings in flooring and distribution ducts.

Combustion Air and Damper Installation Details

Combustion Air Ducting and Adapter

Connecting combustion air duct and installing the adapter.

Specialized Base and Closet Installation Requirements

Closet Return Air System Specifications

Minimum requirements for return air openings in closets.

Closet Installation and Roof Jack Selection

Closet Door Air Opening Requirements

Specifics on louvered doors and free area for closet installations.

SRJ Roof Jack Model Selection

Chart for choosing the correct SRJ roof jack model.

Roof Jack and Vent Pipe Assembly

Roof Jack Installation and Sealing

Steps for mounting and sealing the roof jack assembly.

Installation Diagrams and Chimney Venting

Chimney Venting Requirements

Guidelines for installing the furnace through an existing chimney.

Fuel Piping Requirements

PG Series Gas Piping Standards

Rules for sizing and installing gas supply piping.

Fuel Line Hook-Up Procedures

Oil Line Air Leak Prevention

Methods to ensure airtight oil supply lines and prevent leaks.

Furnace Wiring Diagrams

CMF Series Furnace Electrical Schematic

Diagram illustrating the furnace's wiring connections.

Electrical Connections and Fan;Limit Settings

Line Voltage Power Supply Connection

Step-by-step guide for connecting the main power.

Fan and Limit Control Functionality

Explanation of the FAN ON, FAN OFF, and LIMIT OFF levers.

Thermostat and Blower Control Settings

Thermostat Location and Wiring

Recommendations for thermostat placement and connections.

Gas Burner Operation and Safety

PG Direct Ignition Gas Burner Operation

Detailed instructions for safely operating gas burners.

Gas Furnace Input Check and Operation

Gas Furnace Startup Sequence

Step-by-step process for initiating furnace operation.

Verifying and Adjusting Gas Input Rate

Procedures for checking and setting the correct gas input.

Gas Burner Configuration and LP Conversion

Converting Natural Gas to LP Gas

Guide for converting the burner from natural gas to LP gas.

Burner Adjustment and Oil Components

Adjusting the Gas Burner Air Shutter

Setting the air shutter for optimal combustion and CO levels.

Oil Burner Operation and Firing Rate Adjustment

Oil Burner Start-Up and Air Bleeding

Procedures for priming the oil pump and starting the burner.

Firing Rate Conversion Kits

Information on adjusting the furnace's firing rate with conversion kits.

Furnace Operating Sequences and Heat Distribution

Gas Furnace Operating Sequence Details

Comprehensive steps for gas furnace operation.

Oil Furnace R7184 Control Sequence

Operational steps for oil furnaces using Honeywell R7184 control.

Troubleshooting: Burner Motor Issues

Burner Motor Not Running

Diagnosing why the burner motor fails to start.

Motor Runs, No Flame

Troubleshooting steps when the motor operates but no flame is produced.

Troubleshooting Ignition and Gas Flow

Ignition Control and Gas Valve Problems

Diagnosing issues with ignition failure and gas valve operation.

Low Heat Output and High Gas Bills

Addressing insufficient heating and excessive gas consumption.

Control Module Status and Oil Primary Control Troubleshooting

Gas Furnace Control Module Lockout Codes

Interpreting flash codes for gas furnace safety lockouts.

R7184 Control Lockout and Reset

Procedures for resetting and understanding oil furnace lockout conditions.

Oil Control Error Codes and Cad Cell Testing

R7184 Oil Control Indicator Light Errors

Troubleshooting oil furnace issues based on indicator light flashes.

Cad Cell Resistance Measurement

Testing cad cell resistance for proper flame sensing.

Overview

This document provides comprehensive instructions for the installation, operation, and maintenance of Counterflow Gas or Oil Heating Appliances, specifically the CMF80-PG Convertible, CMF100-PG, CMF80-PO Convertible, and CMF100-PO models. These furnaces are designed for manufactured housing, recreational vehicle, and residential applications, offering flexibility in fuel type (power gas or power oil) and, for the CMF80 Convertible Series, adjustable firing rates.

Function Description

The CMF series furnaces are high-quality, direct-vent heating appliances. They are designed to provide forced-air heating for various dwelling types. The "PG" models are power gas units, capable of operating with either natural gas or propane (LP) gas, while the "PO" models are power oil units. A key feature is their convertibility between power oil and power gas, allowing for adaptation to different fuel availability or preferences. For the CMF80 Convertible Series, the firing rate can also be adjusted using a certified conversion kit, offering flexibility in heating capacity.

The furnace operates by drawing combustion air, either directly from outside the home (direct vent) or from the conditioned space, depending on the installation type. The combustion air is then mixed with fuel (gas or oil) and ignited to produce heat. A blower circulates the heated air through a duct system to warm the living space. The flue products are exhausted to the outside, ensuring safe operation.

The gas furnace operating sequence involves a call for heat from the thermostat, which energizes the combustion blower motor. After a safety start check and ignitor warm-up period, the gas valve opens, and the ignitor ignites the gas. Flame rectification principles detect the flame, and if successful, the ignitor de-energizes while the gas valve remains open. The circulating air blower then energizes to distribute heat. If flame is not detected, the control attempts re-ignition before locking out. The oil furnace operating sequence, particularly with the Honeywell R7184 Control, also begins with a call for heat, followed by a brief delay for a safe start check. The ignition and motor turn on, and a flame should establish within a lockout time. If flame is not sensed, the control shuts down on safety lockout and requires manual reset. Once flame is established, the ignition remains on briefly for stability, then turns off (interrupted ignition), and the circulating air blower energizes.

Usage Features

The furnaces are certified to UL307 standards (UL 307A for oil models; UL 307B for gas models), ensuring compliance with safety regulations. They can be installed in various configurations, including manufactured housing and residential settings, with specific requirements for base types (MA-100, MA-200 Universal Base, CB-200A Cottage Base) and flue product exhaustion (NORDYNE SRJ Roofjack or existing chimney).

For gas models, the appliance is shipped from the factory for natural gas but can be converted to LP gas using a specific procedure involving orifice replacement and regulator converter adjustment. The air shutter setting for the burner is factory pre-set but may need adjustment during firing rate conversion to ensure optimal combustion efficiency and prevent carbon monoxide production.

The control system includes a fan and limit switch with three levers: FAN ON, FAN OFF, and LIMIT OFF. These levers control the blower operation, with recommended factory settings for energizing (FAN ON at 110°F) and stopping (FAN OFF at 90°F) the blower to prevent circulation of cool air. A LIMIT OFF lever acts as a safety stop, factory-set at 160°F, and should not be adjusted. An auxiliary manual reset limit is also included to protect against blower motor failure.

Room thermostat requirements specify placement approximately five feet above the floor in an accessible living or adjoining room, preferably on an inside wall, away from abnormal heat sources (sunlight, radios, TVs, lamps) or cold drafts (outside walls, stairwells, windows). The heat anticipator of the thermostat should be adjusted to .4 amps for power oil models and .9 for power gas direct ignition models.

Maintenance Features

Regular maintenance is crucial for safe and efficient operation. The manual outlines several key maintenance tasks:

  • Air Filters: Air filters should be inspected and cleaned monthly to ensure proper airflow and prevent restrictions that can lead to reduced efficiency or system issues.
  • Combustion Air and Venting System: The combustion air and venting system should be inspected at the beginning and end of each heating season for any deterioration, blockage, or damage. Cleaning the system is necessary if any issues are found. This includes checking the chimney for soot, leaks, and obstructions if venting through an existing chimney.
  • Gas Piping: For gas models, the gas supply piping should be checked for leaks using a soap solution or commercial leak detector fluid. It is explicitly warned against using a match or open flame for leak detection.
  • Oil Piping: For oil models, the oil tank should be kept clean and flushed of water, rust, sediment, and other foreign matter. A filter is recommended if a two-pipe system is used or if oil is drawn from the bottom of the tank. The oil line must be airtight to prevent air leaks, which can cause pump prime loss, nozzle failure, odors, rumbling noise, and false safety shutdowns.
  • Burner Adjustment: For gas burners, the air shutter setting should be checked, especially after converting the firing rate, to ensure ample combustion air supply. The carbon dioxide (CO2) content of flue products should be within specified ranges (8.0%-9.0% for natural gas, 9.0%-10.0% for LP gas). For oil burners, the air shutter setting should be adjusted to achieve 11% CO2 with zero smoke or less, and the draft over the fire must be at least negative 0.02 in WC.
  • Electrode Setting (Oil Burners): The electrode setting is factory-set but should be checked for proper positioning before starting the oil burner to ensure good ignition. Improperly adjusted electrodes can lead to poor ignition.
  • Troubleshooting: The manual provides detailed troubleshooting guides for both gas and oil furnaces, including control module status indicators (flash codes for gas furnaces, flashing patterns for oil furnaces) to help diagnose issues such as lockout conditions, ignitor failures, gas valve problems, and motor malfunctions. It emphasizes that only trained and experienced personnel should service direct ignition systems.
  • Reset Procedures: For gas furnaces, lockout conditions can often be reset by interrupting the 24-volt power or setting the thermostat below room temperature for a specified duration. For oil furnaces with the Honeywell R7184 control, safety lockouts require manual reset by pressing the reset button. Restricted lockout mode, entered after three consecutive lockouts, requires holding the reset button for a longer duration.

The document stresses the importance of following all instructions, local codes, and ordinances to ensure safe and proper operation, warning against improper installation, alteration, service, or maintenance, which can lead to injury, property damage, fire, or asphyxiation hazards, and void the warranty.

Nordyne CMF 100-PG Specifications

General IconGeneral
BrandNordyne
ModelCMF 100-PG
CategoryHeating System
LanguageEnglish

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