EasyManua.ls Logo

NORSELIGHT XS 500 R60 User Manual

NORSELIGHT XS 500 R60
59 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
1
INSTALLATION & USER
MANUAL
SEARCHLIGHTS XENON R60

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the NORSELIGHT XS 500 R60 and is the answer not in the manual?

NORSELIGHT XS 500 R60 Specifications

General IconGeneral
Power500W
Luminous Flux65000 lm
IP RatingIP66
Beam Angle60°
Frequency50/60Hz
Lifespan50, 000 hours
MaterialAluminum
Color Temperature3000K

Summary

Introduction

General Description

Searchlight Unit Description

Describes the R60 searchlights construction and components.

Control Panels

Details functions of Main Operation Panel R60, R50/R60, and Slave Operation Panel.

Options

High Sensitive Receiver System

Explains the Access Point for wireless control of searchlights.

Receiver Features and Benefits

Lists benefits like weatherproof casing, TCP/IP technology, and offshore suitability.

Receiver Package Contents

Lists the wireless receiver unit, PoE power supply, and antenna.

Wireless Operation Panel Functions

Details functions like power on/off, touch controls, speed regulation, and focus adjustment.

Software Options

Lists programmable dimming, focus indicator, and temperature alarm.

Hardware Options

Lists RAL colors, mounting options, and special cable glands.

Technical Data and Dimensions

General Searchlight Unit Specifications

Lists IP classification, ambient temperatures, movement ranges, and color.

XS Models Technical Data

Details article number, model, wattage, voltage, and body material for XS models.

Main Panel Specifications

Lists IP classification, temperature, input voltage, connection bus, dimensions, weight, and power consumption.

Slave Panel Specifications

Lists IP classification, connection signals, dimensions, and weight.

Wireless Panel Specifications

Lists IP classification.

LAN Switch Specifications

Lists IP classification and input voltage.

Power Supply Specifications

EX-30 G/1 500W Power Supply Specs

Details IP, ambient temp, input voltage, cable diameters, dimensions, and weight.

NP-0725 500-1000W Power Supply Specs

Details IP, ambient temp, input voltage, dimensions, and weight.

PX-50N 1000W Power Supply Specs

Details IP, ambient temp, input voltage, cable diameters, dimensions, and weight.

N3-80E 1600-2000W Power Supply Specs

Details IP, ambient temp, input voltage, cable diameters, dimensions, and weight.

N3-150E 3000W Power Supply Specs

Details IP, ambient temp, input voltage, cable diameters, dimensions, and weight.

EX-100D/1 1000-3000W Power Supply Specs

Details IP, ambient temp, input voltage, cable diameters, dimensions, and weight.

Searchlight Dimensions and Cable Dimensions

XS 500-2000 Dimensions & Cable Entries

Provides dimensional data and cable entry specifications for XS 500-2000 models.

XS 3000 Dimensions & Cable Entries

Provides dimensional data and cable entry specifications for the XS 3000 model.

Panel Cut-out Dimensions

Main Panel Cut-out Dimensions

Provides drilling template dimensions for the main joystick panel installation.

Slave Panel Cut-out Dimensions

Provides drilling template dimensions for the slave panel installation.

Power Supply Overall Dimensions

EX-30 G/1 500W Power Supply Dimensions

Shows physical dimensions (A, B, H) for the EX-30 G/1 power supply.

PX-50N 1000W Power Supply Dimensions

Shows physical dimensions (A, B, H) for the PX-50N power supply.

NP-0725 Power Supply for 500-1000W

NP-0725 Dimensions

Shows physical dimensions (A, B, H) for the NP-0725 power supply.

NP-0725 Switch Settings and Notes

Explains SW1 position for remote ON/OFF and SW2 for power selection.

NP-0725 Overheating Reset Procedure

Details the procedure to reset the power supply after overheating shutdown.

NP-0725 Power Supply with Heat Sink

NP-0725 with Heat Sink Dimensions

Shows physical dimensions of the NP-0725 with heat sink.

NP-0725 Current Adjustment Note

Notes that current adjustments are made while the bulb is switched on.

N3-80E/N3-150E Power Supplies (1600-3000W)

N3-80E/N3-150E Dimensions

Shows physical dimensions (A, B, H) for N3-80E and N3-150E.

N3-80E/N3-150E Electric Installation

Safety warnings for electrical installation, polarity, grounding, and required connections.

EX-100 D/1 Power Supply (1000-3000W)

EX-100 D/1 Control Devices

Lists synoptic panel, terminal blocks, and connectors for control.

EX-100 D/1 Front View

Shows the front panel layout with dimensions.

EX-100 D/1 Bottom View

Shows the bottom panel layout with dimensions.

Directions for Use

EX-100 D/1 Parameter Setting

Explains parameter settings like Pmax, Imax, Imin, and stand-by for EX-100 D/1.

Parameter Setting Remarks

Notes on entering Imax values lower than Imin or exceeding Imax.

Lamp Parameter Table

Table detailing Pmax, Imax, Imin, stand-by, and set-point for different wattages.

Program Menu: Parameter Setting

3000W Xenon Parameter Setting Example

Flowchart illustrating parameter setting steps for a 3000W Xenon lamp.

Program Menu: Parameter Setting (Continued)

Parameter Setting Flowchart Continuation

Continues the flowchart for parameter setting, including password change.

Mode Setting

Indicates the transition to mode setting after parameter configuration.

Operation Modes

Manual Operation Mode

Explains how to operate the searchlight using the synoptic panel in manual mode.

Manual Mode Remote Control Note

Important note regarding forced switching in manual mode from remote control.

Program Menu: Parameter Mode Setting

Parameter Mode Setting Flowchart Start

Initiates the flowchart for selecting and configuring parameter modes.

Program Selection: Ext 10V

Path in the flowchart for selecting the Ext 10V mode.

Program Selection: Last Used

Path in the flowchart for selecting the last used program.

Program Selection: Manual

Path in the flowchart for selecting the manual program mode.

Program Selection: RS232 Only

Path in the flowchart for selecting the RS232 only program mode.

Program ON/OFF Mode: Remote

Path in the flowchart for ON/OFF mode selection via remote.

Program ON/OFF Mode: Synoptic

Path in the flowchart for ON/OFF mode selection via synoptic panel.

Electric Installation

Electric Installation Safety Precautions

Emphasizes disconnecting power, authorized personnel, polarity check, and grounding.

R60 XS1000 System Layout with Integrated Power Supply

B2 Searchlight 1000W with NP-0752 PSU

Diagram showing connection of B2 searchlight to NP-0752 power supply.

B1 Main Panel Connections

Shows connections to the B1 main panel.

Slave Panel Connections

Shows connections to the slave panel.

Panel PLC Module Connections

Shows connections to the Panel PLC module.

Cable Connection Details

Details cable numbers, use, type, from, and to for system layout.

R60 XS500-3000 System Layout

B2 Searchlight Connections

Shows connections to the B2 searchlight unit.

B1 Main Panel Connections

Shows connections to the B1 main panel.

Slave Panel Connections

Shows connections to the slave panel.

Panel PLC Module Connections

Shows connections to the Panel PLC module.

Cable Connection Details

Details cable numbers, use, type, from, and to for system layout.

Panel R60 Remote Power Supply Wiring

Touchpanel Connections

Shows connections to the touch panel.

Power Supply Connections

Shows connections to the power supply unit.

Switch Connections

Shows connections to the switch.

Filter Connections

Shows connections to the filter.

Panel PLC Input Connections

Shows connections to the panel PLC input.

B2-A1 LAN Connections

Shows connections to the B2-A1 LAN interface.

Optional Remote Signal to Rectifier

Shows optional wiring for remote signal to the rectifier.

Power Supply EX-30G/1 (500W) Wiring

EX-30G/1 Switch Setting for Remote Control

Instructs to set the switch to "0" for remote control operation.

EX-30G/1 Input and Output Terminals

Shows connections for mains input, lamp, and igniter.

Power Supply PX-50N (1000W) Wiring

PX-50N Input and Output Terminals

Shows connections for AC input and lamp output.

PX-50N Setting and Adjustment Procedure

Guides on setting switches and adjusting current for 50A.

Power Supply NP-0725 (500-1000W) Wiring

NP-0725 Premium Power Supply

Identifies the NP-0725 power supply and its spare part number.

NP-0725 Signal Connections

Shows connections for various signals like Failure, Alarm, and Remote ON/OFF.

Power Supplies N3-80E/N3-150E Wiring

N3-80E/N3-150E Connections Diagram

Illustrates the wiring and connections for the N3-80E and N3-150E power supplies.

N3-80E/N3-150E Input and Output Terminals

Shows input and output terminal connections for the power supplies.

Power Supply EX 100-D/1 (1000-3000W) Wiring

EX 100-D/1 Connections and Interfaces

Shows connections for output, input, RS-232, and 0-10V interfaces.

EX 100-D/1 Password Setting

Specifies the default password for accessing settings.

Installation and Software Settings

Initial Start-up and Power Loss Procedures

Details steps for first start-up and actions after power loss, including calibration.

Searchlight Controller Panel Interface

Shows the main controller panel interface for managing searchlights.

Password Entry Screen

Displays the screen for entering the password to access settings.

System Searchlight Selection

Guides on selecting and enabling all searchlights within the system.

Hardware Settings

Accessing Hardware Settings from Home Menu

Instructions on how to start the hardware settings process from the home menu.

Password Entry for Hardware Settings

Shows the password screen for accessing hardware settings.

Selecting Searchlights for Hardware Settings

Describes how to select individual searchlights from the home menu for configuration.

Selecting Multiple Searchlights for Settings

Guides on selecting multiple searchlights for system-wide settings.

Setting Searchlight Installation Orientation

Explains how to set the installation orientation (0-point) for the searchlight.

Slave Panel Configuration

Slave Panel Wiring Diagram Reference

Refers to drawing E-R60-027 on page 57 for slave panel wiring.

Slave Panel Settings Overview

Shows the main settings screen for the slave panel.

Slave Panel Specific Settings

Displays specific settings available for the slave panel.

Selectable Slave Panel Settings

Lists selectable settings like reverse direction, speed, and panel enable.

Settings and Joystick Configuration

Software Joystick Settings

Describes settings for the software joystick via the main menu.

Main Panel Hardware Joystick Settings

Details settings for the hardware joystick on the main panel.

Slave Panel Hardware Joystick Settings

Details settings for the hardware joystick on the slave panel.

Optional Analog Joystick Function

Mentions the analog proportional joystick and its separate manual.

Main Panel Joystick Settings Interface

Shows the interface for configuring joystick settings on the main panel.

Slave Panel Joystick Settings Interface

Shows the interface for configuring joystick settings on the slave panel.

Software User Guide

Software User Guide Overview

Introduces the software menu for controlling searchlight functions and feedback.

Help Menu Reference

Directs to page 38 for information on the help menu.

Searchlight Signal Information

Points to information about searchlight signals.

Searchlight Settings Reference

Directs to searchlight settings information.

Home Menu Reference

Directs to page 36 for the Home menu.

Home1 Position Settings Reference

Directs to page 37 for Home1 position settings.

Sweep Settings Reference

Directs to page 37 for sweep settings.

Sweep Limits Reference

Directs to page 37 for sweep limits.

Lamp On/Off and Dim Function

Explains lamp on/off control and dim function.

Focus Position Indicator

Describes the focus position indicator (0-100).

Focus In/Out Control

Explains how to control focus in and out.

Vertical Angle Indicator Reference

Directs to page 33 for vertical angle indicator settings.

Vertical Speed Information

Refers to a pop-up for vertical speed information.

Searchlight Selection

Explains how to choose the searchlight to control.

Horizontal Speed Information

Refers to a pop-up for horizontal speed information.

Horizontal Position Indicator Reference

Directs to page 33 for horizontal position indicator settings.

Ship Reference Symbol

Explains the symbol used for ship reference.

Joystick Settings Reference

Directs to page 34 for joystick settings.

Mechanical Stop Indicator Reference

Directs to page 37 for mechanical stop indicator settings.

Home Menu

Accessing the Home Menu

Instructs to press the Home button to access the Home menu.

Searchlight Selection and Control

Explains how to select and control up to 9 searchlights.

Panel Dimming Capability

Notes that the panel can be dimmed in 32 levels via a pop-up menu.

Panel PLC Input/Output Information

Describes I/O information on the Panel PLC, with yellow indicating logic ON.

Settings: Sector Limits, Sweep, and Home

Sector Limits Configuration

Shows the screen for setting horizontal and vertical movement limits.

Sector Limit Warning

Warns against exceeding movement limits of -180 and 180 degrees.

Sweep Limits Configuration

Shows the screen for setting sweep limits and home positions.

Sweep Horizontal Settings

Guides on setting min/max sweep degrees for horizontal movement.

Sweep Vertical Settings

Guides on setting min/max sweep degrees for vertical movement.

Home Position 1 Settings

Guides on setting horizontal and vertical parking for Home position 1.

Home Position 2 Settings

Guides on setting horizontal and vertical parking for Home position 2.

Limits Note on Degrees and Positions

Clarifies that min/max degrees/positions are limited by sector limits.

Searchlight Help and Information

Help Menu Availability

States that the Help menu is available in most menus.

I/O Help Screen Page 1

Shows I/O information, explaining input and output numbers and their states.

I/O Help Screen Page 2 (Inputs)

Lists input signals for the PLC, such as joystick and switches.

I/O Help Screen Page 3 (Outputs)

Lists output signals from the PLC, such as motor directions and lamp status.

Searchlight I/O Status Display

Displays the current status of inputs and outputs for a selected searchlight.

Help: Sweep and Home Limits

Help: Sector Limits

Explains settings for the area where the searchlight can move.

Help: Joystick Settings

Explains joystick reverse direction, speed, and slave panel enable.

Panel Version Information

Displays version information for Panel 1.

Alarm Handling

Alarm Indicator on Control Panel

Shows the location of the alarm indicator on the control panel.

Example Alarm Text and Status

Displays example alarm text, searchlight number, and status colors.

Alarm Text Details

Explains how alarm text displays searchlight number and alarm type.

Alarm Status Codes

Defines status codes: Red (unacknowledged), Green (unacknowledged), Yellow (acknowledged).

Acknowledging and Deleting Alarms

Instructs on how to acknowledge and delete inactive alarms.

Alarm List Scrollbar

Indicates the presence and use of a scrollbar for the alarm list.

Maintenance

Maintenance Guarantee Terms

States that guarantee is valid only against production faults, not damage.

Maintenance Safety Precautions

Emphasizes using safety equipment and cutting power before working.

High-Pressure Cleaning Warning

Warns against cleaning the searchlight with high pressure.

General Maintenance Intervals

Lists recommended maintenance intervals for 6 months, 1 year, and 3 years.

Recommended Grease Specification

Specifies the recommended grease type and temperature range.

Check Screws for Moveability

Advises checking screws to ensure proper moveability.

Spare Parts List

Xenon R60 Spare Parts Listing

Lists part numbers for Xenon R60 searchlights across different models.

Lamp Replacement Procedure

Lamp Replacement: Safety and Initial Steps

Details safety measures and initial steps before replacing the lamp.

Removing Front Glass for Lamp Replacement

Instructs on removing nuts holding the front glass.

Loosening Lamp Holder Bracket

Guides on loosening bolts to remove the lamp holder bracket.

Using Screwdriver to Loosen Bracket

Suggests using a small screwdriver if needed to loosen the bracket.

Removing the Lamp Holder Bracket

Instructs on removing the lamp holder bracket.

Loosening Positive Lamp Connector Bolt

Details loosening the bolt for the positive lamp connector.

Releasing Lamp Connector

Guides on using a flat screwdriver to release the connector.

Lamp Replacement Procedure (Continued)

Unscrewing the Lamp

Instructs to unscrew the lamp by hand.

Replacing the Lamp

Guides on installing the new lamp and tightening by hand.

Re-installing the Positive Connector

Details pushing and tightening the positive connector.

Re-installing Lamp Holder Bracket

Instructs on re-installing the lamp holder bracket.

Re-installing Front Glass and Completing Replacement

Guides on re-installing the front glass to complete the process.

Battery Error and Replacement (2008190)

Battery Change Locations

States that batteries can be changed in the PLC within the panel or searchlight.

Battery Replacement in PLC

Details steps for replacing the battery in the PLC, including connector handling.

Battery Replacement in Control Panel

Details steps for replacing the battery in the control panel unit.

Panel Settings: Lamp Counter Reset

Describes resetting the lamp counter after lamp replacement and alarm limit adjustment.

Operational Safety Precautions

Warns about UV radiation and keeping clear of hot components.

Lamp Disposal Instructions

Refers to attached operating instructions for lamp disposal.

Battery Replacement in Searchlight

Searchlight Battery Replacement Steps

Guides on disconnecting the battery connector and replacing the battery.

Battery Function Note

Clarifies that the battery is used exclusively for securing firmware.

Battery Data Sheet Availability

States that data sheets for the battery are available upon request.

Troubleshooting

Troubleshooting: No Horizontal/Vertical Movement

Provides causes and checks for searchlight not moving horizontally or vertically.

Troubleshooting: Light Not Turning On

Lists checks for issues when the light does not turn on.

Troubleshooting: Focus Not Working

Suggests checks for when the focus function is not working.

Troubleshooting: Main Menu Communication Error

Lists checks for communication errors in the main menu.

Troubleshooting: Joystick Double Command

Explains the issue of two persons controlling the same searchlight.

Warranty Information

Warranty Exclusions

Details what damages are not covered by the warranty.

Warranty Claim Handling

Instructs on claim handling and contacting customer service.

R60 Searchlight PLC B2 Motorhouse Wiring

PLC B2 Motorhouse Power Input

Shows the +24V DC power connection to the PLC.

PLC B2 Motorhouse Joystick Inputs

Details the wiring for slave joystick inputs.

PLC B2 Motorhouse Slave Ignite Input

Shows wiring for the slave ignite input.

PLC B2 Searchlight Input Terminal

Shows the B2-A1 PLC input terminal block.

PLC R60 Motorhouse Wiring with Integrated Power Supply

Integrated PSU Power Input

Shows the +24V DC power connection from the integrated PSU.

Motorhouse Joystick Input Wiring

Details wiring for motorhouse joystick inputs.

Motorhouse Slave Ignite Wiring

Shows wiring for the motorhouse slave ignite input.

Integrated Power Supply Connection

Shows the connection to the premium power supply unit.

R60 Searchlight PLC Output Wiring (B2 Motorhouse)

PLC B2 Searchlight Output Terminal

Shows the B2-A1 PLC output terminal block.

Remote Lamp On/Off Output

Shows the output for remote lamp on/off control.

Ignitor Output

Shows the output signal for the ignitor.

Focus On/Off Output

Shows the output for focus on/off control.

Vertical Motor Control Outputs

Shows PWM and direction outputs for the vertical motor.

Horizontal Motor Control Outputs

Shows PWM and direction outputs for the horizontal motor.

Panel R60 Remote Wiring Diagram

Slave Panel Connections

Shows wiring connections for the slave panel.

B1 Main Panel Connections

Shows wiring connections for the B1 main panel.

Panel PLC Module Connections

Shows wiring connections for the Panel PLC module.

Cable Connection Details

Details cable numbers, use, type, from, and to for system layout.

R60 Motorhouse B2 Wiring Diagram

Motor Connections (Vertical, Horizontal, Focus)

Shows wiring for the vertical, horizontal, and focus motors.

PLC B2-A1 Connections

Details connections to the PLC B2-A1 interface.

R60 Motorhouse B2 with PX-50 Wiring

Motor Connections with PX-50 PSU

Shows wiring for motors when using PX-50 PSU.

PLC B2-A1 Connections with PX-50 PSU

Details PLC B2-A1 connections with PX-50 PSU.

XS 500/1000 R60 Wiring with Motorhouse PSU

Premium PSU Connection in Motorhouse

Shows connection to the premium power supply in the motorhouse.

Motor Connections with Motorhouse PSU

Details wiring for motors connected to the motorhouse PSU.

R60 XS3000 Drum/Gear B2 Wiring Diagram

Xenon Power Supply B2-T1 Connections

Shows connections for the Xenon power supply B2-T1.

Heating Element and Cable Wiring

Details wiring for heating elements and cables.

Focus Motor Wiring

Shows wiring for the focus motor.

R60 XS500-2000 Drum/Gear B2 Wiring Diagram

Heating Element and Cable Wiring

Details wiring for heating elements and cables.

Focus Motor Wiring

Shows wiring for the focus motor.

Ignitor Wiring

Shows wiring for the ignitor.

R60 Slave Panel B6 Wiring Diagram

Slave Panel B6 Power Input

Shows the +24V DC power connection for the slave panel.

Slave Panel B6 Joystick Inputs

Details wiring for slave joystick inputs on panel B6.

Slave Panel B6 Slave Ignite Input

Shows wiring for the slave ignite input on panel B6.

Network and IP Addresses

IP Address List

Lists IP addresses for searchlights, wireless remotes, panels, and controllers.

How to Make a LAN Cable

Provides step-by-step instructions for making a LAN cable.

LAN Cable Specification

Specifies the required LAN cable type (4pair STP/FTP min)cat5E.

Related product manuals