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Nova VISE - User Manual

Nova VISE
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Operating Instructions
Introduction
Thank you for purchasing the Nova Vise™. We believe it is the best fly
tying vise available anywhere. It has been designed and manufactured
by fly fishermen for fly fishermen. Nova Concepts uses the best materi-
als available and completes the entire manufacturing process here in
Colorado. We carefully inspect all of our vises to ensure you are pur-
chasing the finest vise money can buy. Its rugged construction and
unique design allow for adjustments that no other vise can match. Nova
Vise™ operates differently from other vises so it is essential that you
read these instructions with the vise in front of you. Again, thank you for
purchasing Nova Vise™ and we wish you a lifetime of fly tying enjoyment.
Table Clamp Set-up
Once you have unpacked your Nova Vise™ place it on your tying table.
Notice that the vise head is folded down for storage and shipping pur-
poses. Leave it this way for now. Loosen the Post Clamping Knob (4) on
the upper jaw of the table clamp to remove the upper assembly of the
vise.
Set the two assemblies (table clamp & vise assembly) on your fly tying
table. Make sure your table is strong and has at least 2” of overhang for
attaching the Nova Vise™. The clamping jaws will accommodate a table
up to 3” thick. The table clamp is a “bar clamp” design which has a
coarse and fine adjustment. The coarse adjustment is the sliding lower
jaw that rides on the square grooved post. The fine adjustment is the
screw and swivel foot which is tightened via the large brass knob.
To attach the Nova Vise™ to your table, lower the Lower Clamping Jaw
(11) to the bottom of the Grooved Square Post(9). Place the jaws over
the edge of your table with the square post resting against the table
edge. Slide the Lower Clamping Jaw up the Grooved Square Post until
the Clamping Swivel Foot(10) contacts the table. Let the Lower Clamp-
ing Jaw drop slightly at an angle until it engages a groove. Then tighten
the Fine Adjustment Knob while holding the lower jaw in the groove
Figure 2. This is usually a two-handed operation. Pulling downward on
the brass knob may assist you with clamping jaw engagement in the
groove. Tighten the Fine Adjustment Knob until clamping on your table
is sufficient. Use caution as you may be able to generate tremendous
force and damage your table! Always ensure there are at least a few
threads between the Lower Clamping Jaw and Clamping Swivel Foot to
allow for effective clamping.
For those of us who have lost our grip over the years, you may wish to
use a 17mm box-end wrench to further tighten the clamp by slipping it
carefully over the brass knob. Only ¼ to ½ a turn is recommended to
get a really tight fit. Be careful not to damage your table!
Nova Vise™ Set-up
Place the round post of the vise assembly into the Upper Clamping Jaw
(8) of the table clamp. Adjust the height of the vise as you wish and
firmly tighten the Post Clamping Knob (4) to hold the vise assembly in
place.
Grasp the Nova Vise™ head and rotate it up to about 45° as in Figure 1.
Notice that there is considerable resistance due to the “drag brake” in
the Upper Jaw Clamp(1). The amount of drag is adjustable by rotating
the hex bolt in the clamp however we don’t recommend you make any
adjustments until you have used the vise for awhile. We find this degree
of resistance works for most tiers.
US Patent # 7,566,022B1
NOVA VISE
TM
Nova Concepts Incorporated, P.O. Box 233, Lake George, CO 80827 USA
Jaw Adjustment
Nova Vise™ jaw adjustment is dramatically different from any other vise!
The jaws are a “free-floating” design so the jaw to hook contact surfaces
can be independently adjusted to accommodate any hook size or hook
geometry. This is accomplished by changing the “gap” and geometry
between the vise jaws.
Figure 3 shows a tapered gap adjustment: wide at the rear near the O-
ring and narrow at the tip.
If you grip the bend or shank of the hook, where the wire is at full diame-
ter, use a “parallelgeometry where the gap is the same front and rear.
If you grip the hook near the barb or point, where the wire may flatten,
use a “tapered” geometry. This choice gives you maximum grip with a
minimum of force.
The gap and geometry are adjusted by the Geometry Adjustment Knob
(2) with Lock Ring(3) at the rear of the Nova Vise™.
To adjust the geometry of the Vise Jaws(5), begin opening the Vise Jaws
slightly by turning the Clamping Lever(6) counter-clockwise. Loosen the
Lock Ring and rotate the Geometry Adjustment Knob in either direction.
Notice the change in jaw gap at the rear of the jaws near the O-ring.
This fully-floating design is a major advantage because it allows for maxi-
mum contact between the jaws and hook without physically bending any
part of the Nova Vise™. This variable geometry jaw will work for your
smallest midge and largest saltwater pattern.
Post Clamping
Knob(4)
Figure 1
Upper Clamping
Jaw (8)
Drag Clutch Knob
(7)
Vise Jaws
(5)
Upper Jaw Clamp
with Integrated
Drag Brake(1)
Clamping Lever
(6)
Geometry
Adjustment Knob
(2) with Lock Ring
(3)
Fine Adjustment
Knob (12)
Lower Clamping
Jaw (11)
Clamping Swivel
Foot (10)
Grooved Square
Post (9)
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Summary

Operating Instructions

Introduction

Overview of the Nova Vise, its design, manufacturing, and user guidance.

Table Clamp Set-up

Instructions for attaching the vise to a table, including coarse and fine adjustments.

Nova Vise Set-up

Guidance on positioning the vise assembly and initial head rotation with drag brake.

Jaw Adjustment

Explanation of the free-floating jaw design and how to adjust gap and geometry for hook grip.

A Few More Features

Details on vise rotation, drag adjustment, and customizable positioning for user preference.

Limited Lifetime Warranty

Information on product warranty coverage, exclusions, and limitations.

Overview

The Nova Vise is a high-quality fly tying vise designed and manufactured by fly fishermen for fly fishermen. It is made in Colorado, USA, using premium materials and undergoes careful inspection to ensure quality. The vise's robust construction and unique design allow for unparalleled adjustability.

Function Description

The Nova Vise serves as a precision tool for holding hooks securely during the fly tying process. Its primary function is to provide a stable and adjustable platform for tiers to create various fly patterns, from the smallest midges to large saltwater flies. The vise's design emphasizes maximum grip with minimal force, preventing hook deformation.

Important Technical Specifications

US Patent # 7,566,022B1: This patent number indicates the unique design and intellectual property associated with the Nova Vise.

Table Clamp Capacity:

  • Accommodates tables up to 3 inches thick.
  • Requires at least 2 inches of table overhang for secure attachment.

Jaw Adjustment:

  • Free-floating design: Allows independent adjustment of jaw-to-hook contact surfaces to accommodate various hook sizes and geometries.
  • Geometry Adjustment Knob (2) with Lock Ring (3): Adjusts the gap and geometry between the vise jaws.
  • Clamping Lever (6): Opens and closes the vise jaws to secure the hook.
  • Drag Brake (1) (integrated into Upper Jaw Clamp): Provides adjustable resistance when rotating the vise head.
  • Drag Clutch Knob (7): Loosens or tightens the vise for rotation, allowing variable drag.

Clamping Lever Handle:

  • Ingenious design: The handle can be pulled out from its base (near a small black hex head screw) and rotated to 12 different positions to avoid interference during tying.

Usage Features

Table Clamp Set-up:

  1. Unpack the vise and place it on the tying table with the vise head folded down.
  2. Loosen the Post Clamping Knob (4) to remove the upper assembly (vise head) from the table clamp.
  3. Position the table clamp on the table edge, ensuring at least 2 inches of overhang.
  4. Lower the Lower Clamping Jaw (11) to the bottom of the Grooved Square Post (9).
  5. Place the jaws over the table edge with the square post resting against the table.
  6. Slide the Lower Clamping Jaw up the Grooved Square Post until the Clamping Swivel Foot (10) contacts the table.
  7. Slightly drop the Lower Clamping Jaw at an angle to engage a groove.
  8. Tighten the Fine Adjustment Knob (12) while holding the lower jaw in the groove. This is typically a two-handed operation. Pulling downward on the brass knob can assist in jaw engagement.
  9. Tighten the Fine Adjustment Knob until the clamp is secure, ensuring several threads remain between the Lower Clamping Jaw and Clamping Swivel Foot for effective clamping.
  10. For extra tightness, a 17mm box-end wrench can be carefully used on the brass knob (1/4 to 1/2 turn recommended).

Nova Vise Set-up:

  1. Insert the round post of the vise assembly into the Upper Clamping Jaw (8) of the table clamp.
  2. Adjust the vise height as desired and firmly tighten the Post Clamping Knob (4).
  3. Grasp the Nova Vise head and rotate it up to approximately 45 degrees. Note the resistance from the "drag brake" in the Upper Jaw Clamp (1). The drag is adjustable via the hex bolt in the clamp, though initial adjustments are not recommended until after use.

Jaw Adjustment:

  1. Select a hook and open the Vise Jaws (5) to the correct width using the Clamping Lever (6).
  2. Adjust the jaw width to allow hook removal without loosening the Clamping Lever.
  3. Place the hook bend in the gap at the rear of the jaws (behind the O-ring) and adjust by turning the Geometry Adjustment Knob (2).
  4. Once satisfied with the gap, gently tighten the Lock Ring (3) to ensure consistent geometry for hooks of the same size.
  5. Parallel Geometry: Set equal gap front and rear for gripping the bend or shank where the wire is at full diameter.
  6. Tapered Geometry: Set the rear gap greater than the front (recommended 1/2 to 2 times the wire diameter) for gripping the hook near the barb or point where the wire may flatten.
  7. Place the hook in the tip of the Nova Vise and tighten the Clamping Lever. A gentle twist should suffice; over-tightening can deform hooks.
  8. If the Clamping Lever handle interferes with tying, pull it out from the base (near the small black hex head screw) and rotate it to one of 12 possible positions.

Vise Rotation:

  1. Rotate the entire vise around its axis to view all aspects of the pattern.
  2. Loosen the Drag Clutch Knob (7) to enable rotation. The amount of drag is variable based on the knob's position. It can be clamped tightly to prevent movement or loosened for easy rotation.
  3. The knob can be removed to use the vise assembly "streamside" without the rest of the vise.

Positioning Flexibility:

  • The upper clamping head and rotating vise assembly can be manipulated into various positions to suit right- or left-handed tiers, including clamping handle in front or back, and vise left or right.

Maintenance Features

Limited Lifetime Warranty:

  • Nova Concepts, Inc. provides a limited lifetime warranty against manufacturing defects.
  • Exclusions: Normal wear parts (O-rings, drag components), misuse, abuse, over-tightening, accidents, or shipping incidents are not covered.
  • Remedy: Warranty failures will be repaired or replaced at the discretion of Nova Concepts, Inc.
  • Shipping Damage: Any shipping damage must be reported immediately to the shipper, not Nova Concepts, Inc.
  • Liability: Nova Concepts, Inc. is not responsible for equipment damage or personal injury from improper use. Maximum liability is limited to repair or replacement of the product.

Nova VISE Specifications

General IconGeneral
BrandNova
ModelVISE
CategoryFishing Equipment
LanguageEnglish