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ALS/XLS 204
Novexx Solutions ALS/XLS 204 User Manual
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Edition 9 - 5/2019 - Transl
ation of origin
al version
SERVICE
/
INSTALLATION
MANUAL
ALS/XLS 20x
/256
/272
Labeler
2
Table of Contents
Default Chapter
3
Table of Contents
3
Please Observe the Following
9
General Information -9
11
Notes on Installation and Repair Work -11
11
Safety Instructions -15
15
Machine Operating Safety -16
16
Safe Operation -17
17
Technical Data -
19
Characteristics -19
19
Labels -19
19
Label Sensor -20
20
Electronics -21
21
Interfaces -21
21
Internal Interfaces -22
22
Status Messages, Test Functions, Product Profiles -22
22
Dimensions -22
22
Ambient Conditions -23
23
Integration -23
23
Dimension Diagrams -24
24
ALS 20X / als 256
24
Als 272
26
Performance Data -28
28
Label Rate -28
28
Dispensing Speed over Duration V
30
Dispensing Speed over Length V
31
Dispensed Label Length over Duration X
33
(ALS/XLS 256) Performance Matrix -34
34
Installation and Deinstallation -
36
Unpacking, Assembling and Connecting the Machine -36
36
Transport -36
36
Unpacking -36
36
Setting up
37
Attaching the Dispensing Edge
41
Connecting to the Mains Power Supply
43
Connecting the Sensors
46
Alternative Label Sensor -51
51
Changing Light/Dark Switching at the Product Sensor or the Alternative Label Sensor -58
58
Photoelectric Product Sensor -59
59
Photoelectric Roll Diameter Sensor -60
60
Rotary Encoder -64
64
Installing Options -66
66
Connecting / Mounting the External Operator Panel -66
66
Mounting a Splice Table -68
68
Mounting/Connecting the Signal Beacon -69
69
Adjustable Dispensing Edge Holder -70
70
Rotatable Dispensing Edge Holder -71
71
Narrow Label Spring Kit (ALS/XLS 20X and ALS/XLS 256) -74
74
Decommissioning, Dismantling, Disposal -76
76
Take the Machine out of Operation -76
76
Dismantling the Machine -76
76
Machine Disposal -77
77
Functions -
78
Function Menu -78
78
Overview -78
78
LABEL SETUP Menu -80
78
INTERFACE para Menu -90
78
Submenu >EASYPLUGINTERPR -90
90
Submenu >COM1 PORT -90
90
INTERFACE para Menu
90
Submenu >NETWORK PARAM. -91
91
Signal Interface
93
Signal Interface
97
Submenu >AI BOARD SIGNAL -97
97
Submenu >AI BOARD SIGNAL -98
98
Submenu >ACTIVE INPUTS -98
98
SERVICE/DIAGNOS. Menu -99
99
SERVICE DATA Menu -100
100
Submenu >MODULE FW VERS. -100
100
Submenu >OPERATION DATA -101
101
Submenu >POWERSUPPLYDATA -101
101
Submenu >CPU BOARD DATA -102
102
Submenu >DISPLAY DATA -102
102
Submenu > PERIPHERAL DATA -103
103
Submenu >MEMORY DATA -103
103
Operation -
104
Automatic Dispensing Speed Adjustment -104
104
Principle of Operation -104
104
Mounting the Rotary Encoder -105
105
Entering the Rotary Encoder Resolution -106
106
Entering the Diameter of the Measuring Wheel -106
106
Example: Entering the Values for the Recommended Rotary Encoder
107
Calculation Scheme for the Automatic Dispensing Speed Adjustment
108
Tandem Operation
111
Prerequisites
112
Setting up Tandem Operation
114
Applicator Operation
121
Enhanced Functions
122
FTP Server
126
Loading Firmware
128
Loading from USB Stick
129
Download Via Data Interface
130
Loading with the Bootloader
132
Saving/Loading a Configuration
134
Loading from an External Memory Medium
136
Automatic Loading
137
Interface Commands
142
Immediately Executable Commands
143
Not Immediately Executable Commands
146
Forced Bootloader Start
150
Diagnose Dump
152
Storing on Memory Medium
155
Electronics Description
156
Gen. 2"-Electronics
159
Block Diagram
162
Electronics Components
163
Circuit Boards
166
CPU Board (Gen. 2)
172
Motor Driver Board
179
Operator Panel Board
181
Applicator Interface
184
Power Supplies / Transformer
191
Transformer ALS/XLS 20X
193
Signal Interface
195
Circuit Diagrams for Signal Inputs
196
Circuit Diagram for Signal Outputs
197
Applicator Type <--> Signals
199
Signal Wave Forms of Applicator Signals
200
Signals for PLC Connection
209
Signal Response „Dispense End
210
Impact of the Inhibit Signal
211
Data Interfaces
214
USB (Device)
215
Applicator Interface (Option)
218
Circuit Diagrams for Signal Outputs
219
Power Outputs
220
Pin Assignment for Applicator Connection
221
Pin Assignment for Machine Status Connection
224
Pin Assignment for Product Sensor Connection
226
Signal-Leds
227
Fault Description
228
General Software Errors
229
Reference of Status Messages
230
List of Error Messages
231
Repair
242
Power Supply ALS/XLS 256/272
245
Checking Output Voltages
246
Troubleshooting
249
Checking the Power Supply
251
Opening the Casing
252
Opening the Casing at Machines Held in Place by Side Plate or Base Plate
253
Opening the Casing at Machines Held from the Rear Side
255
Overview: Screws Holding the Casing Rear Wall
256
ALS/XLS 256/272) Exchanging the Fan
257
Unwind Unit
259
Brake
261
Dancer Arm
263
Feed Unit
275
Drive
281
Pressure Roller
285
Rewind Unit
288
Expanding Mandrel (XLS 2Xx)
291
Dancer Arm
294
Drive
300
Appendix
302
Settings
305
Calculation Sheet for Performance Diagrams
306
Outputs
307
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Novexx Solutions ALS/XLS 204 Specifications
General
Brand
Novexx Solutions
Model
ALS/XLS 204
Category
Label Maker
Language
English
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