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Novexx Solutions XLP 504 - User Manual

Novexx Solutions XLP 504
248 pages
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Edition 9 - 5/2018 - Translation of original version
SERVICE MANUAL
XLP 504 / XLP 506
Label printer

Table of Contents

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Summary

Please note

General notes

General information about the manual, its validity, and required compliance.

How information is represented

Explanation of symbols, abbreviations, warnings, and formatting conventions used in the manual.

Notes about service work

Information regarding special key combinations, serial numbers, and factory settings.

Technical Data

Dimensions

Physical measurements (height, width, depth) and weight specifications for the printers.

Performance Data

Technical specifications regarding print head characteristics, sensors, and print speed.

Label Stock

Details on material types, thickness, width, and length specifications for label stock.

Thermotransfer Ribbon

Specifications for ribbon rolls, including winding direction and dimensions.

Connections, device data

Information on protection class, mains voltage, power consumption, and current.

Interfaces

Details on available interfaces like RS-232, RS-422/485, Ethernet, and USB.

Electronic Configuration

Overview of the printer's electronic components like CPU, RAM, ROM, and control panel.

Specifications for dispenser

Technical data related to the dispenser function, including speed and distances.

Ambient Conditions

Environmental requirements for printer operation, storage, and protection categories.

Certificates and Markings

Lists relevant certifications and compliance markings for the device.

(XLP 506) Print width limitations

Specific print width constraints for the XLP 506 model based on print speed.

Service Mechanics

Housing components

Overview of the printer's housing parts, including rear and front hoods.

XLP 504: Ribbon mandrels

Exploded drawings and replacement procedures for ribbon mandrels on the XLP 504.

XLP 506: Ribbon mandrels

Exploded drawings and replacement procedures for ribbon mandrels on the XLP 506.

Printing unit

Procedures for replacing the print head and related components.

Material transport

Instructions for adjusting material guide friction and replacing transport components.

Label sensor

Procedures for checking and replacing the label sensor.

XLP 504: Label sensor for very short labels

Specific installation instructions for a label sensor designed for short labels on XLP 504.

Internal rewinder; dispenser

Procedures for replacing the pinion and motor for the internal rewinder/dispenser.

Replacing Electronic components

Procedures for replacing key electronic components like CPU, I/O, and power supply.

Service Electronics

Guidelines for handling electronic boards safely, including ESD precautions.

Interface for peripheral devices

Sensor test

Instructions on how to activate and use the sensor test function.

Sensors on the CPU board

Table detailing sensor types, connections, typical values, and conditions.

Sensors on the stepper motor output stage board

List of sensors connected to the stepper motor output stage board.

Sensors on the BLDC motor output stage board

List of sensors connected to the BLDC motor output stage board.

Sensors on the I;O board

List of sensors connected to the I/O board.

Settings

Sensor settings

Procedures for adjusting various sensors including punch, foil, print head lever, and reflex.

Setting the material end sensor

Procedure to set the material end sensor threshold for detecting material end.

Adjusting the imprint position

Procedures to compensate for length and impression misalignment of the print.

Parameter Menu

OVERVIEW

Overview of available parameters organized by category and function.

Alphabetical Parameter list

An alphabetical listing of all available parameters with their corresponding page numbers.

Parameter Reference

Detailed reference for various printer parameters and their settings.

Malfunctions

STATUS REPORTS

General information on how status reports are displayed during operation.

Warnings

Informational messages displayed briefly, allowing printer operation to continue.

Error messages

Critical messages requiring acknowledgment, displayed until the cause is resolved.

General software errors

Errors in firmware that can only be corrected by the manufacturer.

Easy Plug errors

Errors in Easy Plug code detected with firmware v3.33+, requiring strict handling.

Unspecific errors

Errors with multiple potential causes, requiring reproduction and detailed information for diagnosis.

Not listed status reports

Information about status reports not in the list, requiring reference to authorized service office.

Reference of status reports

Lists status numbers and their corresponding error descriptions and causes.

Fault location

Troubleshooting guide for common faults related to data transmission, display, gap detection, and material transport.

READING OUT DIAGNOSTIC DATA

Procedures for generating and storing diagnosis data for malfunction analysis.

Firmware

Information and procedures for detecting and updating printer firmware.

Appendix

SETUP FILE FOR XLP 504

A complete setup file listing all parameters and their current settings for the XLP 504.

WIRING DIAGRAMS

Indicates that wiring diagrams are provided on subsequent pages.

XLP 504 basic

Wiring diagram for the XLP 504 basic printer model.

XLP 504 basic 600 dpi

Wiring diagram specifically for the XLP 504 basic 600 dpi model.

XLP 50 x basic dispenser

Wiring diagram for the XLP 50x basic dispenser model.

XLP 504 peripheral

Wiring diagram for the XLP 504 peripheral printer model.

XLP 504 peripheral 600 dpi

Wiring diagram for the XLP 504 peripheral 600 dpi printer model.

XLP 50 x peripheral dispenser

Wiring diagram for the XLP 50x peripheral dispenser model.

INSTALLING A GENERIC PRINTER UNDER WINDOWS 7

Instructions for installing a generic printer driver on Windows 7 for firmware updates.

Novexx Solutions XLP 504 Specifications

General IconGeneral
BrandNovexx Solutions
ModelXLP 504
CategoryLabel Maker
LanguageEnglish

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