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NTI FTV150C User Manual

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FTV Boiler
Model Numbers: FTV110, FTV110C, FTV150, FTV150C, FTV190 & FTV190C
Version Date: 2018-03-12
INSTALLATION AND OPERATION MANUAL
TABLE OF CONTENTS
1.0 INTRODUCTION ................................................................................................................ 3
2.0 SPECIFICATIONS .............................................................................................................. 6
3.0 BOILER LOCATION .......................................................................................................... 7
4.0 GENERAL VENTING ....................................................................................................... 10
5.0 VENT/AIR-INLET TERMINATION CLEARANCES ..................................................... 25
6.0 CONDENSATE DRAIN .................................................................................................... 27
7.0 INSTALLING GAS PIPING .............................................................................................. 29
8.0 LIGHTING THE BOILER ................................................................................................. 31
9.0 GAS VALVE AND BURNER SET-UP ............................................................................ 34
10.0 BOILER AND HEATING SYSTEM PIPING ................................................................... 37
11.0 DOMESTIC HOT WATER (DHW) PIPING COMBI ONLY ....................................... 49
12.0 FIELD WIRING ................................................................................................................. 51
13.0 CASCADE INSTRUCTIONS ............................................................................................ 54
14.0 WIRING SCHEMATICS ................................................................................................... 57
15.0 INSTALLATION CHECKLIST ........................................................................................ 59
16.0 ANNUAL MAINTENANCE AND INSPECTION ........................................................... 60
17.0 DISPLAY MENU GUIDE ................................................................................................. 62
18.0 TROUBLESHOOTING ..................................................................................................... 75
19.0 PARTS LIST ...................................................................................................................... 78
HAZARD SYMBOLS AND DEFINITIONS
Danger Sign: Indicates a hazardous situation which, if not avoided, will
result in serious injury or death.
Warning Sign: Indicates a hazardous situation which, if not avoided,
could result in serious injury or death.
Caution Sign plus Safety Alert Symbol: Indicates a hazardous situation
which, if not avoided, could result in minor or moderate injury.
Caution Sign without Safety Alert Symbol: Indicates a hazardous
situation which, if not avoided, could result in property damage.
Notice Sign: Indicates a hazardous situation which, if not avoided,
could result in property damage.
This Boiler must be installed by a licensed and trained Heating
Technician or the Warranty is Void. Failure to properly install this
unit may result in property damage, serious injury to occupants, or possibly death.
NTI # 85939
H

Table of Contents

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NTI FTV150C Specifications

General IconGeneral
BrandNTI
ModelFTV150C
CategoryBoiler
LanguageEnglish

Summary

4.0 General Venting

Mandatory Pre-commissioning Procedure for Plastic Venting (PVC or CPVC)

Details essential steps before applying power to plastic vented boilers.

Termination Options – Direct Vent Installation

Describes options for terminating direct vent installations, including sidewall and rooftop.

Sidewall Venting Options – Direct Vent Installation

Illustrates various sidewall termination configurations for direct vent systems.

Roof Venting Options – Direct Vent Installation

Shows different roof termination options for direct vent installation.

Venting Rules and Guidelines

Covers essential rules and guidelines for venting, including separation, sloping, and support.

6.0 Condensate Drain

7.0 Installing Gas Piping

8.0 Lighting the Boiler

For Your Safety, Read Before Operating

Crucial safety instructions to read before attempting to operate the boiler.

Operating Instructions

Step-by-step guide for safely starting up and operating the boiler.

To Turn Off Gas To The Boiler

Instructions for safely shutting off the gas supply to the boiler.

Turning Off the Boiler

Provides instructions for safely turning off the boiler.

9.0 Gas Valve and Burner Set-up

Gas Line Pressure

Details the procedure for measuring and verifying gas line pressure for the boiler.

Throttle/Input Screw Adjustments

Explains how to adjust the throttle/input screw for burner operation and flue gas analysis.

Combustion Calibration

Outlines the procedure for calibrating burner operation using a combustion analyzer.

Flue Gas Analysis and Adjustment

Describes the mandatory flue gas analysis and adjustment for propane-converted boilers.

10.0 Boiler and Heating System Piping

Water Quality

Emphasizes the importance of water quality for boiler operation and lifespan, and provides best practices.

Water Treatment

Outlines water parameters to test and permitted ranges to maintain warranty.

Near Boiler Plumbing (Central Heating)

Covers near boiler plumbing requirements for central heating systems.

Boiler System Plumbing

Discusses boiler system plumbing configurations, minimum flow rates, and pump outputs.

11.0 Domestic Hot Water (DHW) Piping – Combi Only

12.0 Field Wiring

Wiring Connections

Explains where and how to make field wiring connections to the boiler's control panel.

13.0 Cascade Instructions

14.0 Wiring Schematics

15.0 Installation Checklist

Installation

Lists essential steps to be completed before starting up the boiler.

Start-up

Provides steps for initial boiler start-up after installation.

Operational Checklist

Lists checks to verify proper boiler operation after start-up.

16.0 Annual Maintenance and Inspection

Annual Inspection Checklist

A checklist of annual inspection items to ensure safe and efficient boiler operation.

Combustion Chamber Cleaning Procedure

Details the procedure for cleaning the combustion chamber, including safety precautions.

Cleaning Checklist

A step-by-step checklist for cleaning the combustion chamber and related components.

17.0 Display Menu Guide

Adjusting settings

Step-by-step guide on adjusting settings within the Installer Menu.

Installer Menu

Details installer menu settings for firing rates, service reminders, cascade functions, and unit selections.

Lockouts

Describes how lockouts are indicated, cleared, and accessed for troubleshooting.

Blocking Errors

Explains how blocking errors are indicated, their impact on operation, and how they are cleared.

Fill – Low Water Pressure

Indicates low water pressure and actions to resolve it.

Lockout and Error Code Descriptions

Ignition Error

Details checks for ignition errors (Loc 1), including wiring, gas pressure, and flame sensor.

Water Pressure Error

Describes issues with water pressure readings and sensor checks.

FILL – Low Water Pressure

Indicates low water pressure and actions to resolve it.

Controller Replacement Instructions

18.0 Troubleshooting

Diagnosing an Inoperative Boiler

Steps to diagnose why the boiler is not operating, starting with a blank display.

Display Normal but no heat to radiators

Troubleshooting steps when the display is normal but no heat is delivered to radiators.

Display Normal but no DHW

Troubleshooting steps when the boiler operates but provides no domestic hot water.

Display Normal but DHW is not hot enough

Steps to diagnose and resolve DHW temperature issues.

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