Installating the Cylinder
For installation, reverse the removal
procedure. Pay attention to the
following details.
NOTICE Always replace cylinder base
gasket before installing the cylinder.
NOTE: Make sure piston rings are
properly spaced, refer to PISTION in
this subsection.
Apply engine oil:
- In the bottom area of the cylinder
bore
- On the piston rings
- On the compressor tool.
Compress piston rings.
First mount cylinder 2.
NOTE: The cylinder can not be
pushed fully over the piston unless the
piston is located at TDC.
Then remove the CRANKSHAFT
LOCKING BOLIT.
Crank the engine further and position
piston1 at TDC.
Mount cylinder 1.
Put timing chain through the chain pit
then put the cylinder in place.
1. Piston ring compressor tool
2. Piston
3. Cylinder
NOTICE Chain guide has to be fixed
between cylinder and cylinder head.
NOTE: After both cylinders are
installed, turn crankshaft until piston
of cylinder2 is at TDC and lock
crankshaft. Refer to CRANKSHAFT
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