Apply engine oil on the water pump shaft
and intermediate shaft.
NOTE: Never use oil in the press fit area of
the oil seal and rotary seal.
Use the oil seal pusher and the installer
Handle to install inner oil seal.
1. Handle
2. Pusher
Apply MOLYKOTE inside lips oil seal when
installing the oil seal on the pusher, make
sure sealing lip points outside.
Push inner oil seal in place.
1.Inner oil seal
2.Installer handle with oil seal pusher
Slide water pump shaft with the new rotary
seal into crankcase.
To properly install water pump shaft with
rotary seal, use the rotary seal installer.
Use a plastic hammer and drive rotary seal
into crankcase.
From engine drive shaft opening. Insert
thrust washer pump shaft in crankcase.
Using a flashlight and a mirror, position the
shaft hole so that pin can be installed.
Position pin between your fingers, push in
water pump.
shaft to fully expose hole then install pin.
Position pin equal distance out of shaft hole
so gear can be installed.
Install water pump shaft gear.
NOTE: Ensure gear properly snaps on pin.
A screwdriver may have to be used to push
gear in place.
Use a 45°snap-ring pliers and install a NEW
retaining ring on pump shaft end.
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