ENGINE REMOVAL
Vehicle and Engine Preparation
1. Place vehicle on a workstation that will
have access to an engine-lifting hoist.
2. Safely lift and support the vehicle. Refer
to INTRODUCTION subsection.
3. Unplug the BLACK (-)
NOTICE: Always unplug battery cables
exactly in the specified order, the BLACK (-)
cable first.
4. Remove battery.
5. Remove rear drive shafts.
6. Remove cargo box cylinder.
7. Remove exhaust. Refer to EXHAUST
SYSTEM subsection.
NOTE: Remove screws securing exhaust
support bracket to frame. Leave muffler
support bracket attached to rear engine
support brackets.
8. Remove rear engine support bolts.
9. Drain engine oil. Refer to LUBRICATION
SYSTEM subsection.
NOTE: Drain engine oil only if engine
overhaul is necessary.
10. Drain the engine coolant.
10.1 Pinch coolant hose near water pump.
10.2 Pinch coolant hose near coolant bottle
above Y fitting.
10.3 Open coolant drain plug.
NOTE: Completely drain engine coolant
only if engine overhaul is necessary. Refer
to COOLING SYSTEM subsection.
11. Remove fuel tank. Refer to FUEL TANK
AND FUEL PUMP subsection.
12. Disconnect engine coolant hose above
the Y fitting connecting to both cylinder
heads.
13. Remove the air intake bellow.
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