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Olec Accuprint AP30-5000 - User Manual

Olec Accuprint AP30-5000
138 pages
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PP
AP30 - 5000 AP30 - 8000
High Resolution Printer
Service Manual
94MS36 Rev. F2 S/W Ver 2.06 O

Table of Contents

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Summary

Specifications

Electrical Specifications and Connections

Details on electrical requirements, voltage, phase, and connection types for the printer.

Connecting Power

Step-by-step instructions for connecting the main power supply to the printer unit.

Intensity Levels

Information on the available light intensity levels for the printer models.

Actual Dimensions

Physical dimensions of the printer unit, including cabinet construction details.

Integrator Functions and Features

Integrator Overview

Description of the microprocessor-controlled light integrator's capabilities and components.

Calibration Procedures

Guidance on calibrating the printer's light intensity and exposure levels.

Making an Exposure

Procedure for setting up and executing an exposure cycle on the printer.

Error Handling System

Explanation of error codes displayed by the machine for troubleshooting.

Lock Level Feature

Details on the lock levels to restrict access to printer functions and settings.

Two Value Exposure Mode

Enables running different jobs or resists on each frame with distinct exposure values.

Diagnostics

Output Functions Check

Procedure for checking computer-activated functions and internal/external switches.

Input Diagnostics

Method for performing switch checks using the integrator display.

Typical Fault Values

Expected readings when a fault occurs during switch diagnostics.

Lamp Changing Instructions

Lamp Replacement Procedure

Safety precautions and steps for safely replacing the lamp in the unit.

Preventive Maintenance

Preventive Maintenance Daily

Daily tasks for maintaining the printer, focusing on cleanliness and inspection.

Preventive Maintenance Monthly

Monthly maintenance tasks, including lubricating frame tracks and gas struts.

Preventive Maintenance Semi-Annually

Semi-annual tasks covering cleaning, power supply checks, and reflector cleaning.

Vacuum System

Vacuum Pumps and Flushing

Description of vacuum pumps, construction, filtration, and flushing procedures.

Pump Replacement

Step-by-step instructions for replacing a vacuum pump unit.

Vacuum Seal Replacement

Procedure for replacing damaged vacuum frame seals to ensure proper vacuum.

Nose Assembly

Removing the Nose Assembly

Instructions for safely removing the nose section of the printer unit.

Nose Assembly Component Replacement

Procedures for replacing components like buttons, gauges, and autoformers.

Nose Assembly Drawings

Detailed diagrams illustrating the components of the nose assembly.

Exposure Trays

Mylar Replacement

Steps for removing and installing the Mylar® sheet in the exposure frame.

Outer Frame Replacement

Instructions for removing and replacing the outer frame of the exposure tray.

Frame Glass Replacement

Procedure for safely replacing the glass in the exposure frame.

Center;Drive Assembly

Frame Transport System Operation

Details on how the frame transport system operates, including speeds and safety features.

Frame Drive Motor Replacement

Instructions for replacing the drive motor for the exposure frame transport.

Frame Speed Adjustment

Procedure for adjusting the frame transport speed after component replacement.

Air Conditioning System

Inlet Filter Maintenance

Importance of maintaining the inlet filter for proper AC operation and cleaning procedure.

Diagrams

Control Box Front View

Diagram showing the layout of controls and indicators on the front of the control box.

Control Box Wiring Diagrams

Wiring schematics for various control box configurations and voltages.

Unit Cabling Diagrams

Wiring diagrams illustrating the cable connections for old and new nose configurations.

Unit Wiring and Tubing Diagram

Overall diagram showing wiring and tubing connections within the unit.

Base Assembly Diagram

Exploded view diagram of the base assembly with part callouts.

Light Source

Lamphead Components and Power Supplies

Layout of lamphead components and diagrams of associated power supplies.

Ballast and Tap Switch Wiring

Wiring diagrams for ballast and tap switch configurations for various models.

PC Board, Interlocks, and Signals

Details on PC board power path, interlock system, and terminal strip signals.

Lamp Voltage and Trigger Board

Information on lamp voltage measurements and the function of the trigger board.

Shutter Assembly and Motor Operation

Procedures for shutter assembly, motor replacement, and idle setting.

Lamp Head Blowers and Fuses

Troubleshooting for lamp head blowers and blown fuses on the PC board.

Printed Circuit Board Layout and Diagrams

Description of PCB signals, connectors, and overall circuit diagrams.

Printing Light Check List

Printing Light Troubleshooting

A step-by-step checklist for troubleshooting printing light issues.

Fault Trees

No Strike Fault Tree

Diagnostic flowchart for troubleshooting when the lamp does not strike.

Shutter Rotation Fault Tree

Diagnostic flowchart for troubleshooting shutter rotation issues.

Parts List

Parts List by Number

Comprehensive list of all part numbers, descriptions, and quantities.

Warranty

Limited Warranty Terms

Details on the limited warranty period, coverage, and exclusions for OLEC equipment.

Lamp Warranty Information

Specific warranty conditions and important notes regarding OLITE lamps.

Olec Accuprint AP30-5000 Specifications

General IconGeneral
BrandOlec
ModelAccuprint AP30-5000
CategoryPrinter
LanguageEnglish

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