Olec Accuprint AP30-8000 User Manual (English)

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AP30 - 5000 AP30 - 8000

High Resolution Printer

Service Manual

94MS36 Rev. F2 S/W Ver 2.06 O

Table of Contents3
Specifications7
Crated Dimensions7
Shipping Weight7
Actual Dimensions7
Effective Exposure Frame Area7
Optional Reflectors8
Intensity8
Cooling8
Exhaust8
Room Air Supply8
Water Drain8
Electrical Specifications and Connections9
Connecting Power10
Integrator Functions and Features11
Integrator11
Feature Quick Reference13
Operator Control Panel14
Calibration Procedures14
Changing the Calibration Number16
Matching Exposure Surfaces17
Splitting Steps18
Matching with a Meter18
Integrator Program Set up19
To Enter the Select Mode19
Lock Level Feature19
Lock Level Description and Operation20
Setting or Changing Your Lock Code Feature21
To Clear Lamp Statistics21
To Clear Memory and Exposure Statistics21
Two Value Exposure Mode22
Split Exposure Mode22
Single Surface Mode23
Board Count Display Mode23
Frame Control Interface Mode24
Automatic Vacuum Mode24
Auto Step Mode25
Set Default Vacuum Delay25
Tray Mode26
Type Mode26
Exposure Statistics (Elapsed Hours)27
Exposure Statistics (Total Exposures)27
Selecting a Memory Location28
Quick Keypad28
Entering an Exposure Time28
Setting the Light Intensity29
Making an Exposure29
Blank Frame Cycle29
Error Handling System30
Diagnostics31
Output Diagnostics31
Output Functions Check31
Functions Table32
Input Diagnostics33
Typical Values that You will See When All Switches Are Good33
Typical Values that You will See When a Fault Occurs34
Lamp Changing Instructions35
Preventive Maintenance37
Preventive Maintenance Daily37
Preventive Maintenance Monthly37
Preventive Maintenance Semi-Annually37
Vacuum System39
Vacuum Pumps39
Flushing the Pump39
Pump Disassembly40
Pump Checkout40
Pump Replacement41
Tubing/Fitting Replacement41
Vacuum Gauge Replacement41
Vacuum Seal Replacement42
Glass Photo Tool (Optional)44
Nose Assembly45
Removing the Nose45
Replacing the Display and Keypad P.C.board45
Replacing the Emergency Kz Button45
Replacing the S and G Buttons46
Replacing the Glass Tool Vacuum Buttons46
Replacing the Vacuum Gauges46
Nose Section Autoformer46
Work Lights47
Nose Fans47
Cleaning or Replacing Nose Filters47
Nose Assembly Drawings48
Exposure Trays51
Mylar® Replacement51
If Mylar® Pulls out of the Frame51
Outer Frame Replacement51
Tray Assembly Drawing53
Mylar Frame Assembly55
Gas Strut Removal57
Replacing the Linear Bearings57
Frame Glass Replacement58
Gas Strut Replacement58
10. Center/Drive Assembly59
Center/Drive Assembly Diagram59
Frame Transport System61
Frame Drive Motor Replacement61
Frame Drive Clutch Adjustment61
Frame Speed Adjustment62
Adjust the 'FAST' Pot on the Control Box63
Light Block Assembly64
Replacing Lower Light Block Springs65
11. Air Conditioning System67
Compressor67
Inlet Filter67
12. Diagrams71
Control Box Front View71
Control Box Wiring Diagram (Standard with 5Kw)73
Control Box Wiring Diagram (Standard with 8Kw)74
Control Box Wiring Diagram (480V All)75
Control Box Wiring Diagram (CE All)76
Unit Cabling Diagram (Old Nose)77
Unit Cabling Diagram (New Nose)78
Unit Wiring and Tubing Diagram79
Base Assembly Diagram80
13. Light Source81
Component Layout81
Ballast/Tap Switch Wiring85
Interlock System88
Lamp Voltage89
Lamp Power Path89
Trigger Board90
Capacitors and Level Switching91
Opening the Lamp Head95
Shutter96
Shutter Switch96
Shutter Brake96
Shutter Motor97
Installing the Motor97
Shutter Removal98
LT1 Shutter Assembly Drawing99
LT8 Shutter Assembly Drawing101
Idle Setting102
Lamp Head Blowers103
Blown Fuse on PC Board103
Lamp Head Signals104
Light Function States105
Printed Circuit Board Layout107
Signal Description108
Circuit Diagram (64MV407 60Hz)110
Lamphead for All Lights111
AL 54 Power Supply 60Hz112
AL 54-480 Power Supply 60Hz113
AL 64 Power Supply 50Hz114
AL 84 Power Supply 60Hz115
AL 84-480 Power Supply 60Hz116
AL 94 Power Supply 50Hz117
Interconnect Cable118
14. Printing Light Check List119
Check List for Printing Light Troubleshooting and Service119
15. Fault Trees125
No Strike Fault Tree125
Shutter Rotation Fault Tree126
16. Parts List127
17. Warranty137
Limited Warranty137
Lamp Warranty137

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Olec Accuprint AP30-8000 Specifications

General

Brand	Olec
Model	Accuprint AP30-8000
Category	Printer
Language	English

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