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OMEGA AIR
Dryer
A-DRY 60
OMEGA AIR A-DRY 60 User Manual
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Installation a
nd operating
manual
Please read the following inst
ructions carefully before installing the product. Trouble free
and safe operating of the produ
ct can only be guaranteed if recommendation
s and
conditions stated in this manual are respe
cted.
201
9
0
417
A-DRY adsorption dryer se
ries
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 General Information
5
Device Information
5
Supplier Information
5
Basics
6
Adsorption Dryers
6
Adsorption
6
Appropriate Use
7
2 Safety Instructions
8
3 Technical Data
11
Components
11
Physical Characteristics
12
Pressure Equipment Directive Ped 2014/68/Eu (Fluid Group 2)
14
Electrical Characteristics
14
4 Description of Operation
15
5 Controller
17
Operation
20
Test Cycle
22
Dew Point Sensor
22
Dew Point Sensor Setting
23
Switch Point
24
Set Switch Point
24
Dew Point Alarm
25
Set Alarm
25
Timer Drain
26
Timer Drain Setting
27
Input/ Output
28
Set Standby
28
Statistics
29
6 Efficiency Considerations
30
7 Transportation
31
8 Storage
32
9 Installation
33
Initial Inspection
33
General Installation Requirements
33
Installation Layout
34
Installation
36
10 Commissioning
39
Pressurisation
39
Opening Outlet Valve
39
Start-Up
40
11 Decommissioning
40
12 Additional Equipment
41
13 Maintenance
42
Replacement of the Molecular Sieve
45
Replacement of the Control Valves
47
Replacement of the Non-Return Valves
49
Replacement of the Purge Exhaust Silencers
51
Replacement of the Nozzles
52
14 Troubleshooting
53
Controller
53
Control Valves
53
Leakage
54
A Leak between the Block and the Tower
54
A Leak between the Valve and the Block
55
High Pressure Drop
57
Inadequately Dimensioned Compressor and Dryer
57
The Downstream System Is Oversized
57
Oil in the Adsorption Dryer
58
Dryer Connected to the System in the Opposite Way
58
Solenoid Control Valves Malfunction
58
Clogged Pre-Filter And/Or After-Filter
59
Increased Purge Flow on One Tower
59
High Outlet Dew-Point
59
Underdiemnsioned Adsorption Dryer
60
Liquid Water in the Towers
60
Oil in the Towers
60
Tower Fails to Depressurise
61
15 Warranty Exclusion
62
16 Maintenance Record
63
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OMEGA AIR A-DRY 60 Specifications
General
Refrigerant
R134a
Maximum Operating Pressure
16 bar
Dew Point
3 °C
Power Supply
230V/50Hz
Capacity
60 m3/h
Voltage
230V/50Hz
Type
Refrigerated air dryer
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