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Omega DP41-W - User Manual

Omega DP41-W
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DP41-W
Scale Meter
www.omega.com
e-mail: info@omega.com
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User’s Guide
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Omega DP41-W Specifications

General IconGeneral
Display TypeLCD
TypeDigital Pressure Gauge
Power Supply9V battery
Operating Temperature0 to 50°C (32 to 122°F)
Resolution0.01 psi

Summary

Introduction to the Scale Meter

Description of the Scale Meter

The scale meter is a high-performance, 6-digit device for various measurements.

Key Features of the Scale Meter

Details standard features including NIST certification and input range capabilities.

Available Scale Meter Models

Information on main assemblies and optional control/BCD configurations.

Unpacking and Initial Checks

Unpacking Instructions

Procedure for checking all equipment upon receipt against the packing list.

Safety Considerations for Operation

Power Wiring Safety Guidelines

Instructions for safe power wiring, noting the meter's lack of a power switch.

Humidity Exposure Precautions

Warning against exposing the meter to rain or condensing moisture.

Fumes and Gases Environmental Safety

Guidance on avoiding operation in flammable or explosive atmospheres.

Understanding Meter Components

Front Panel Component Identification

Detailed illustration and description of each part of the meter's front panel.

Rear Panel Connector Identification

Illustration and description of connectors located on the rear of the meter.

Meter Setup Procedures

Conditions Requiring Meter Disassembly

Reasons for needing to open the meter for setup or modifications.

Step-by-Step Disassembly Guide

Instructions on how to safely open the meter, including an exploded view.

Rating and Product ID Label Location

Guidance on locating the essential rating and product identification label.

Main Board Power Jumper Configuration

Instructions for setting voltage jumpers (115V/230V AC) on the main board.

Optional Circuit Board Installation

Steps for installing optional printed circuit boards onto the main board.

Accessing Jumpers on the Main Board

Procedure to access jumpers for power, excitation, and lockout selection.

Panel Mounting Instructions

Detailed instructions and dimensions for securely mounting the meter into a panel.

Bench Top Usage and Connections

Instructions for using the meter on a bench, including connections and initial setup.

AC Power Wiring Procedures

Procedure for wiring the AC power connector with diagrams and tables.

Jumper Settings for Meter Configuration

Jumper Configuration Introduction

Overview of jumper settings for input types, readrate, and lockout.

S1 Jumper for Input Configuration

Details on setting the S1 jumper for readrate and input type (unipolar/bipolar).

S2 Jumper for Input Ranges

Instructions for selecting input ranges using S2 jumpers for voltage and current.

BridgeStrain Transducer Input Ranges

Jumper settings for various ranges (0-100 mV to 0-100 V) for bridge inputs.

0-20 mA Input Configuration

Configuration for 0-20 mA (4-20 mA) input using jumper S4B.

Potentiometer Input Configuration

Jumper settings for potentiometer input (non-ratiometric and ratiometric).

S6 Jumper Settings for Input

Instructions for installing the S6 jumper for bridge or strain transducer input.

S3 Jumper Settings for Configuration

Details on S3 jumper positions for Class, Scale Divisions, and Max Capacity.

S4 Jumper for Excitation Voltage

Configuration of S4 and S4C jumpers for excitation voltage (1.5-11 Vdc, 24 Vdc).

W1-W3 Jumpers for Main Power

Information on setting wire jumpers W1, W2, W3 for 115V AC or 230V AC.

Signal and Power Input Connections

Signal and Power Input Introduction

Overview of connecting sensors, input types, and checking excitation power.

Detailed Signal Input Connection Diagrams

Diagrams for various signal input connections: bridge, potentiometer, current, voltage.

AC Wiring Connection Diagrams

Details on wiring the AC power connector (P1) with diagrams and tables.

Power-On Routine and Diagnostics

Power-On Self Diagnostics Explained

Explanation of the meter's self-diagnostic routine upon powering on.

Display Digits and EEPROM Tests

Details on display digit tests and EEPROM integrity checks.

Hardware Test Procedure

Procedure for the hardware test and interpreting results.

Meter Display Indicators Overview

Information on display indicators like 'HB44' and 'RESET 2'.

Scaling Meter to Engineering Units

Scaling Using Input Scale and Offset

Method for scaling the meter using 2 or 5 coordinate input scale and offset.

Setting Input Configuration (IN.CNF)

Configures input parameters like line frequency, read rate, and voltage type.

Selecting Decimal Point Position

Procedure for selecting the decimal point position on the display.

Entering Zero Offset Numbers

Methods for entering zero offset numbers using TARE or RDG.OF menu.

Lockout Configurations and Meter Menus

Individual Lockout Information

Details on restricting access to program parameters and lockout items.

Meter Menu Functions Explained

Explains various menu functions: CLASS, SCL.DIV, MAX.CAP, MIN.CAP, U.O.M., RDG.CNF, RDG.SC, RDG.OF.

Class Configuration

Selects the required class for operation (III, IIIL, or IIII).

Scale Graduation (SCL.DIV)

Specifies value for stabilization purposes; affects readings and alarms.

Maximum Capacity (MAX.CAP)

Sets the upper limit for the working area of the meter.

Minimum Capacity (MIN.CAP)

Sets the lower limit for readings; affects alarm behavior.

Unit of Measure (U.O.M.)

Selects three letters for unit of measure for transmission or display.

Reading Configuration (RDG.CNF)

Configures reading scale, offset, peak tracking, U.O.M., and linearization.

Reading Scale and Offset

Sets reading scale and offset, enabling 2-point linearization.

Input Configuration (IN.CNF)

Configures input parameters like line frequency, read rate, and voltage type.

Input Scale and Offset (IN.SC.OF)

Detailed discussion of input scale and offset configuration for scaling signals.

Tare Configuration (TAR.CNF)

Configures tare functions: instantaneous, fixed, sequential, positive, and valley.

Decimal Point Selection

Procedure for selecting the decimal point position on the display.

Count By (CNT BY)

Configures rounding of meter values by 1s, 2s, 5s, 10s, 20s, 50s, or 100s.

Filter Configuration (FIL.CNF)

Selects filter type: Adaptive Bandwidth Control (ABC) or normal filter.

Filter Time Constant (FIL TI)

Determines the number of readings the meter will average before displaying an input value.

Setpoint Configuration (SP CNF)

Configures setpoint behavior: active zone, output, assignment, and deadband.

Alarm Configuration (AL CNF)

Configures alarm behavior: active zone, output status, setpoint assignment, and reset.

Alarm Function (AL FNC)

Selects alarm behavior: no-deviation, high-deviation, band-deviation, latched, or non-latched.

Alarm Readings and Delay (AL RDG)

Selects the number of input readings to trigger alarms and delay action.

Setpoint Deadband (SP DB)

Selects hysteresis for setpoints 1 and 2.

Alarm Deadband (AL DB)

Selects hysteresis for alarms 1 and 2.

Flashing Display Control (FLS.DSP)

Controls display flashing based on setpoint status (SP1 to SP4).

BCD Output Configuration

Configures Binary-Coded Decimal output for printers and computers.

Analog Output Configuration

Configures analog output for voltage (0-10V) or current (0-20mA).

Output Scale and Offset (OT.SC.OF)

Calibrates analog output to correspond to engineering units.

Baud Rate Configuration (BAUD)

Selects the baud rate for communication via RS-232 or RS-485.

Serial Communication Configuration (SERCNF)

Configures serial communication: parity, stop bits, and data format.

Device Address (ADDRES)

Assigns a unique address to the meter for multipoint communication.

Data Format (DAT FT)

Sets data format for transmission: status, net/gross values, peak/valley, separator, unit.

Bus Format (BUS FT)

Configures bus format: check sum, line feeding, point-to-point vs. multipoint, identification.

Serial Count (SERCNT)

Programs the number of readings between transmissions/prints.

Analog Output Calibration Values

Details on entering calibration values for analog output boards.

Auto Zero Tracking (AUT.ZRO)

Enables or disables auto zero tracking and selects scale division.

Setpoint and Alarm Configuration

SetpointAlarm Features Overview

Overview of setpoint and alarm features, including programmable features and hysteresis.

Unlocking SetpointAlarm Features

Steps to unlock setpoint and alarm features using jumpers and menu options.

Setpoint Configuration Features (SP CNF)

Configures setpoint behavior: active zone, output, assignment, and deadband.

Deviation Function for Alarms

Explains deviation functions for alarms, illustrating process deviation types.

Alarm Configuration Features (AL CNF)

Configures alarm behavior for setpoints 3 and 4, including hysteresis.

Alarm Function Features (AL FNC)

Selects alarm behavior for setpoints 1, 2, 3, and 4, including latching and deviation modes.

Alarm Readings and Delay (AL RDG)

Selects the number of input readings to trigger alarms and delay action.

Setpoint Deadband (SP DB)

Selects hysteresis for setpoints 1 and 2.

Alarm Deadband (AL DB)

Selects hysteresis for alarms 1 and 2.

Flashing Display Control (FLS.DSP)

Controls display flashing based on setpoint status (SP1 to SP4).

Entering Setpoint Values

Procedure for entering and saving setpoint values, including verification.

Peak and Valley Reading Display

Peak and Valley Readings Overview

Explains how the meter displays peak and valley values and how to access them.

Special Value Settings

Fixed Tare Setting (FX.TARE)

Describes the fixed tare value and its configuration via TAR.CNF.

Zeroing Function Value (ZERO.VAL)

Explains the actual stored value in EEPROM used for zeroing.

Description of Special Operational Modes

Sequential Tare Mode Operations

Details the sequential tare mode, including reset tare and net/gross display.

Special Count By Mode Function

Explains the Special Count By mode and how it rounds display values.

Analog Output Option Features

Analog Output Features Overview

Describes features of the analog output option: voltage/current generation and accuracy.

Unlocking Analog Output Features

Steps to unlock analog output features using menu functions.

Setting Output Scale and Offset

Procedure for setting output scale and offset for analog output.

Analog Output Board Installation

Instructions for installing the analog output board and entering trim data.

Analog Output Mode and Data Transmission

Selects analog output mode (voltage/current) and data source.

BCD Output Option Details

BCD Option Features Overview

Overview of BCD option features: digits, connector, multiplexing, and outputs.

BCD Card Jumper Table

Table detailing jumper settings for the BCD option and their functions.

BCD Interconnect Board Installation

Description of the interconnect board and its installation for BCD functionality.

50-Line Cable Compatibility

Information on the 50-line cable compatibility for the BCD connector.

Selecting BCD Data Source (BCD.OUT)

Selects the source of BCD data for transmission (e.g., net value, peak value).

Hold Control for BCD Output

Details the HOLD line for BCD outputs and its function during data updates.

Data Ready Timing Pulses

Explains the tri-state BCD outputs and single-update pulse controls.

BCD Overflow Line Management

Instructions for using the BCD overflow line with jumper S3A.

3-Digit Multiplexing for BCD

Explains how jumpers control the 3-digit multiplexing for BCD output.

6-Digit Card Address for BCD

Details how jumpers control the 6-digit card address for BCD output.

Data Polarity Selection (Jumper S8)

Selects positive-true or negative-true data polarity for BCD output.

Decimal Point Address Code

Explains how to set the decimal point address code for printers.

Non-IsolatedIsolated Power Application

Instructions for applying non-isolated/isolated power to the BCD board.

Driving a Printer with BCD Output

Guidance on connecting BCD outputs to printers, including decimal point addresses.

Relay Option Capabilities

Dual Relay Features Overview

Overview of dual relay features: isolation, form C contacts, and snubbers.

Dual Relay Board Jumper Table

Table detailing jumper settings for the dual relay option and their functions.

Four Relay Output Board Description

Description of the four relay output board, including isolation and contact types.

Relay Option Specifications

Technical specifications for the relay options, including output type and power rating.

Jumper Relay Assignments

Illustrates jumper relay assignments for the dual and four relay boards.

RS-232 or RS-485 Option Board

RS-232 RS-485 Features Overview

Overview of RS-232/RS-485 option board features: software, connections, commands, and baud rates.

Front-Panel Pushbutton Configuration

Configures meter settings using front-panel buttons for communications.

Serial Communications Sample Program

Provides a sample program for serial communication with the meter.

Serial Communication Program Objectives

Lists the objectives of the sample serial communication program.

Serial Communication Codes and Notes

Provides codes and notes for the serial communication sample program.

Setup Items for Serial Communication

Lists setup items for serial communication with command prefixes and descriptions.

Block Commands for Setup Parameters

Details block commands for setting up parameters.

External Control Lines and Functions

Zeroing and Display Hold (Pin 1)

Dual function pin for zeroing and display hold.

Toggle NetGross and Display Peak (Pin 2)

Pin 2 function for toggling between net/gross values and display peak.

Hard Reset and PeakValley Reset (Pin 3)

Pin 3 for performing hard resets and peak/valley resets.

Tare Function (Pin 5)

Pin 5 for momentary grounding to tare the display.

Reset TareDisplay Valley (Pin 5)

Pin 5 for resetting tare and display valley.

Push to Calibrate (Pin 6 & 14)

Connect an external calibration resistor via pins 6 and 14.

Digital Ground (Pin 7)

Non-isolated ground for digital controls on the P2 connector.

+5 V Supply (Pin 8)

Provides 5V for external devices; isolation depends on common mode.

Lockout EEPROM and Menu Button (Pin 10)

Stops configuration changes and stops menu access in run mode.

Print CommandAlarm Reset (Pin 11)

Initiates meter printout and resets latched alarms.

Nonstandard RXTX (Pins 12 & 13)

Allows digital communications via 5V CMOS logic levels.

+V External (Pin 15)

Pin for isolated external 5 to 30V power for snubbing diodes.

Setpoint 1 Output (Pin 16)

Open-collector output for the first setpoint transistor.

Setpoint 2 Output (Pin 17)

Open-collector output for the second setpoint transistor.

Alarm 1 Output (Pin 18)

Open-collector output for the third setpoint (first alarm).

Alarm 2 Output (Pin 19)

Open-collector output for the fourth setpoint (second alarm).

External Ground (Pin 20)

Return for setpoint/alarm transistors and snubbing diodes.

External Switches and Functions for P2 Connector

Table detailing external switch functions and connections for the P2 connector.

Configuration Bits for P2 Switch Functions

Table mapping configuration bits to switch actions for the P2 connector.

Troubleshooting Display Messages and Guide

Troubleshooting: Error Mode Messages

Lists and explains error messages displayed by the meter, like overflow and EEPROM errors.

Numerical Overflow Error

Indicates the display has exceeded the maximum number of counts.

Offset Overflow Error

Occurs when offset display exceeds limits after decimal point shift.

Set Point Overflow Error

Indicates setpoint reading exceeds limits after decimal point change.

Non-Stored and Stored Programming Entries

Messages indicating programming entries in EEPROM.

Positive Input Overload Error

Signal exceeds 110% of the full range for unipolar/positive input.

Negative Input Overload Error

Signal exceeds 110% of the full range for bipolar/negative input.

Input Overscale Error

Input scale/offset values cause display to go into numerical overflow.

Reading Overscale Error

Reading scale/offset values cause display to go into numerical overflow.

Count By Overflow Error

Count By setting causes display overflow.

Under Capacity Error

Indicates the reading is under the minimum capacity.

Decimal Point Overflow Error

Indicates reading overflow due to a decimal point error.

EEPROM Test Error

Indicates an EEPROM test error.

Hardware Test Error

Indicates a hardware test error.

Zero Value Overflow Error

Zeroing value exceeds 21% of meter capacity.

Comprehensive Troubleshooting Guide

Provides solutions for common error messages and operational issues.

Technical Specifications of the Meter

Current Input Specifications

Input ranges, resolution, maximum input, sensor excitation, and DC power.

Voltage Input Specifications

Input ranges, resolution, max input, bias amps, and sensor excitation.

Potentiometer Input Specifications

Input ranges, resolution, and sensor excitation for potentiometer input.

General Meter Specifications

Includes scale, offset, polarity, NMR, CMR, CMV, accuracy, response time, and display.

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