Onan CCKA User Manual

5. Solenoid Starter Only: Remove the ring after
driving the pinion stopper towardjhe pinion gear
using a cylindrical tool (Figurej46).;Remove the
overrunning clutch and the pinion stopper at the
same time.
6. Gear Drive Starter Only: The entire assembly is
mounted on the armature shaft. When dis¬
assembling the starter, pay particular attention to
the various parts and their positioning in the
starter assembly. Figure 47. if the gears of the
pinion are damaged, replace the entire pinion.
Inspect the screw shaft for rust and burrs.
7. Remove the brushes from the brushholder and
1GURE 44. SOLENOID SHIFT STARTER (PRIOR TO SPEC J) inspect them (inspection of brushes and brush
springs discussed later).
4. Solenoid Starter Only: The armature can now be 8. Remove the pole shoes if necessary by removing
removed from the front bracket. Be careful not to the flathead machine screws which anchor them
miss the small steel washer used in the end of the to the frame,
armature shaft. Remove the shift lever at the same
time the armature is removed. The spring holder,
lever springs and retainer can be removed prior to
the lever Figure 45.
SOLENOID-SWITCH THRU-BOLTS
FRONT BRACKET
ASSEMB LY FIGURE 45. SOLENOID SHIFT STARTER (BEGIN SPEC J)
FIGURE 46. TOOL FOR DRIVING PINION STOPPER FIGURE 47. GEAR DRIVE STARTER (OPTIONAL}
47

Onan CCKA Specifications

General

Cylinders	2
Ignition System	Battery ignition
Engine Type	4-cycle
Bore	3.25 in (82.55 mm)
Power Output	Varies with model. e.g., 6.5 kW (CCK)
Horsepower	10 hp
Starter	Electric