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Onan emerald plus series User Manual

Onan emerald plus series
49 pages
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Onan emerald plus series Specifications

General IconGeneral
Frequency60 Hz
Fuel TypeGasoline
Voltage Output120V
Starter TypeElectric
Warranty2 years
Weight180 - 220 lbs (depending on model)

Summary

Safety Precautions

General Precautions

General safety guidelines and precautions for operating and installing the genset.

Generator Voltage Hazards

Warning about deadly voltage from the generator and proper connection procedures.

Fuel Flammability and Explosion Risks

Precautions regarding fuel flammability and explosion hazards during installation and operation.

Engine Exhaust Hazards

Information on hazards from engine exhaust, including carbon monoxide poisoning.

Moving Parts Hazards

Warnings about severe injury or death from moving parts like fans, belts, and pulleys.

Battery Gas Explosion Risks

Precautions regarding explosive gas from batteries and safe handling during servicing.

Introduction to Genset Installation

About This Manual

Overview of the manual's purpose, scope, and how to use it for genset installation.

Installation Codes and Safety Standards

References to applicable codes, standards, and regulations for safe genset installation.

Genset Outline Drawings Reference

Reference to outline drawings for genset dimensions and mounting details.

Genset Specifications

Gasoline Model Specifications

Detailed specifications for gasoline-powered BGE and NHE genset models.

LPG Model Specifications

Detailed specifications for LPG-powered BGE and NHE genset models.

Location and Mounting Guidelines

General Location and Mounting Advice

General considerations for choosing a location and mounting the genset.

Compartment Mount Installation

Instructions for installing the genset in a vehicle compartment.

Compartment Construction Requirements

Details on constructing a fire-resistant and vapor-tight compartment for the genset.

Under-Floor Mount Installation

Instructions for installing the genset in an under-floor housing.

Under-Floor Mount General Location

General considerations for locating an under-floor mounted genset.

Under-Floor Mount Access Opening

Requirements for access openings to facilitate maintenance on under-floor mounted gensets.

Under-Floor Mount Clearances

Clearance requirements for under-floor mounted gensets, including for service access.

Under-Floor Housing Assembly

Vehicle frame requirements and housing assembly for under-floor mounted gensets.

Ventilation and Acoustics

Genset Ventilation Requirements

Guidelines for ensuring adequate airflow for combustion and cooling of the genset.

Genset Acoustics and Noise Reduction

Methods and guidelines for minimizing noise from the genset installation.

Exhaust System Installation

General Exhaust System Planning

General advice and considerations for planning a proper exhaust system installation.

Muffler Selection and Requirements

Guidelines for selecting an appropriate spark-arresting muffler for the genset.

Exhaust Installation Guidelines

Rules for installing the exhaust system, including clearances and termination points.

Tailpipe Recommendations

Recommendations for selecting and installing the exhaust tailpipe for the genset.

Fuel System Installation

General Fuel System Safety

Safety precautions related to fuel systems, including fire and explosion hazards.

Gasoline Fuel System Installation

Instructions and provisions for installing the gasoline fuel system.

Gasoline Fuel System Provisions

Details on fuel system provisions for gasoline, including tank sharing and pickup tubes.

Recommended Gasoline Fuel

Guidance on selecting clean, fresh, unleaded or regular grade gasoline for the genset.

Gasoline Fuel Line Installation

Guidelines for installing fuel lines, including connections and pressure considerations.

Propane (LPG) Fuel System Installation

Instructions and provisions for installing the propane (LPG) fuel system.

LPG Fuel System Provisions

Details on LPG fuel system components like filters, solenoids, and regulators.

Recommended Propane Fuel

Guidance on using clean, fresh commercial propane or HD-5 grade liquid propane gas.

Propane Fuel Lines and Supply Tank

Guidelines for installing propane fuel lines and supply tanks, including safety features.

Fuel System Leak Testing

Procedures for testing the propane fuel system for leaks using approved methods.

Propane (LP-Vapor) Fuel System

Electrical Connections

General Electrical Connection Safety

Safety precautions for installing the genset's electrical system, including battery connection.

Electrical Wiring Methods

Guidelines for wiring methods, adhering to applicable electrical codes like NEC.

AC Wiring Procedures

Instructions for AC wiring, including load connections, grounding, and circuit breakers.

Line Circuit Breaker Function

Explanation of the line circuit breakers' role in protecting the generator.

Genset Rating Information

Location of generator output voltage and maximum current rating information.

Conduit Installation for Wiring

Guidelines for installing flexible metallic conduit for wiring, including sealing requirements.

Wiring Disconnect Method

Ensuring no possibility of outside power source connection to the genset.

DC Wiring

Instructions for DC wiring, including remote control connections.

Optional Remote Control Installation

Information on installing optional remote control kits for the genset.

Battery Installation and Requirements

Guidelines for installing and connecting the battery for the genset.

Battery Capacity Requirements

Minimum battery capacity requirements for the genset's 12 VDC system.

Battery Recharging Considerations

Information on maintaining battery charge levels, as gensets may lack onboard chargers.

Battery Compartment Guidelines

Requirements for a separate, ventilated compartment for the genset battery.

Battery Cable Sizing and Installation

Recommendations for sizing and installing battery cables for optimal performance.

Negative Battery Connection

Instructions for connecting the negative battery cable to the genset ground.

Alternate Negative Battery Connection

Alternative method for connecting the negative battery cable using the vehicle frame.

Positive Battery Connection

Instructions for connecting the positive battery cable to the genset's B+ post.

Genset Bonding and Grounding

Ensuring proper grounding of the genset to the vehicle frame for safe operation.

Installation Checks and Start-Up

Pre-Start Checks

Essential checks to perform before starting the genset for the first time.

Initial Starting and Checks

Procedures for the initial start-up and checks of the genset after installation.

Starting from Genset Control

Instructions for starting the genset using the control panel switch.

Starting from Remote Control

Instructions for starting the genset using an optional remote control.

Installation Review Checklist

Outline Drawings

BGE Gasoline Genset Outline Drawings

Detailed outline drawings for BGE gasoline gensets, covering below floor and compartment mounts.

BGE LPG Genset Outline Drawings

Detailed outline drawings for BGE LPG gensets, covering below floor and compartment mounts.

NHE Gasoline Genset Outline Drawings

Detailed outline drawings for NHE gasoline gensets, covering below floor and compartment mounts.

NHE LPG Genset Outline Drawings

Detailed outline drawings for NHE LPG gensets, covering below floor and compartment mounts.

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