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Onan MEP-003A - Page 59

Onan MEP-003A
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TM5-6115-585-34
NAVFAC
P
-
8-262-12
TO
-
35C2-3-455-2
TM
-
05684C
-
34
( 6 )
Install
brush
assembly
(
15
,
figure
5-1
)
and
brush
washers
(
13
)
in
frame
assembly
(
19
)
and
install
previously
removed
lockwasher and
nut
on
stud
of
brush
assembly
(
15
)
.
(
7
)
Install
brushes
(
15
and
20
)
in
brush
holder
(
18
)
.
Attach
brush
holder
(
18
)
to
frame
assembly
(
19
)
with
screws
(
16
)
and
lockwashers
(
17
)
.
PUSH
PLUNGER
(
8 )
Assemble
armature
(
27
)
,
drive
(
29
)
and
pinion
housing
(
22
)
with
frame
assembly
(
19
)
.
STOP
(
9
)
Install
brush
springs
(
14
)
.
(
10
)
Install
thrust
washers
(
21
)
on
the
end
of the
armature
shaft
(
27
)
and
install
back
plate
assembly
(
12
)
on
frame
assembly
(
19
)
with
thru
bolts
(
10
)
and
lockwashers
(
11
)
.
FEELER
GAUGE
(
0.096
INCH
0.030
0.020
CLEARANCE
)
(
11
)
Install
solenoid
switch
(
9
)
on
frame
assem
bly
(
19
)
with
screws
(
7 )
and
lockwashers
(
8
)
so
that
bottom
terminal
of
solenoid
(
9
)
goes
through
con
nector
(
4 ).
Attach
terminal
to
connector
with
hard
ware
on
the
solenoid
switch
(
9
)
.
Connect
solenoid
(
9
)
and
yoke
(
26
)
with
pin
(
6
)
.
Retain
pin
(
6
)
with
cotter
pin
( 5 ).
Install
boot
(
24
)
and
retainer
(
23
)
over
yoke
(
26
)
.
ger
of
TS
6115-585-34
/
5-10
Figure
5-10
.
Checking
Pinion
Clearance
(
12
)
Connect
tagged
lead
(
3)
between
solenoid
switch
(
9
)
and
brush
assembly
(
15
)
.
Install
nut
(
1
)
and
lockwasher
(
2
)
.
Remove
tags
.
h
.
Test
After
Repair
/
Overhaul
.
(
1
)
After
the
motor
is
assembled
,
check
the
armature
end
play
by
inserting
thickness
gauge
be
tween
thrust
washer
and
pinion
housing
.
It
should
be
between
0.005
inch
and
0.035
inch
.
Adjust
end
play
by
adding
or
removing
washers
(
21
,
figure
5-1
)
on
the
commutator
end
of
the
armature
.
engagement
.
Press
on
solenoid
core
to
shift
the
pinion
into
full
mesh
and
measure
the
clearance
between
pinion
and
pinion
stop
(
figure
5-10
) .
This
+
0.030
should
be
0.096
0.020
inch
.
Adjust
the
link
screw
on
the
end
of the
solenoid
plunger
for
proper
clear
ance
.
(
2
)
Before
installing
,
check
the
pinion
clearance
.
Proper
clearance
is
important
to
insure
starter
i
.
Installation
.
Refer
to
Operator
and
Organizational
Maintenance
Manual
.
5-8

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