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Optimum OPTIturn TU 3008 User Manual

Optimum OPTIturn TU 3008
114 pages
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GB
OPTIMUM
MASCHINEN - GERMANY
Operating manual
Version 1.0.1
Item no. 342 7200
Item no. 342 7205
Lathe
TU3008V

Table of Contents

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Optimum OPTIturn TU 3008 Specifications

General IconGeneral
BrandOptimum
ModelOPTIturn TU 3008
CategoryLathe
LanguageEnglish

Summary

Safety Guidelines and Precautions

Type Plates

Details information presented on the machine's type plates.

Safety Warnings and Pictograms

Explains hazard classifications, signal words, and warning symbols.

Intended Use and Foreseeable Misuses

Defines proper use, foreseeable misuses, and prohibited actions.

Potential Dangers

Highlights risks from high revolutions, rotating parts, and electrical voltage.

Operator Qualification Requirements

Outlines user responsibilities and requirements for safe operation.

Safety Measures During Operation

Details precautions for dust, mist, fire, explosion, and entanglement risks.

Safety Devices Overview

Lists and explains the function of key safety devices like E-STOP and guards.

Safety Checks and Personal Protective Equipment

Covers safety checks for devices and required personal protective equipment.

Safe Operation and Maintenance Practices

Procedures for safe operation, disconnecting, and securing the lathe.

Technical Data

Machine Specifications

Covers electrical connections, motor, and work area dimensions.

Headstock & Feed/Thread Pitch

Details headstock specifications and feed and thread pitch data.

Carriage, Tailstock, Dimensions & Environment

Information on sliding carriage, tailstock, overall dimensions, and operating conditions.

Operating Material & Emissions

Lists recommended operating materials and specifies noise emissions.

Assembly and Installation

Unpacking and Scope of Delivery

Procedures for unpacking, inspecting for damage, and verifying contents.

Transport and Handling

Instructions for safe transport, lifting, and handling of the machine.

Machine Center of Gravity

Provides center of gravity data for safe lifting and positioning.

Installation Site Requirements

Specifies environmental and site conditions necessary for proper installation.

Initial Cleaning and Lubrication

Details initial cleaning and lubrication procedures before operation.

First Commissioning Procedures

Steps for initial checks and preparation before the first startup.

Electrical Connection Guide

Guidance on connecting the machine to the power supply, including safety.

Operation of the Lathe

Control and Indicating Elements

Identifies and explains the machine's controls and indicators.

Safety During Operation

Outlines conditions for safe operation and handling of abnormalities.

Switching the Machine On and Off

Step-by-step guide for starting and stopping the lathe.

Speed Setting Procedures

Instructions for adjusting spindle speed and speed ranges using V-belts.

Changing Feed Rate and Gears

Procedures for selecting feed rates and changing gears for specific feeds.

Lathe Spindle Fixture Usage

Covers mounting and using chucks, including safety and clamping procedures.

Turning Tapers and Cones

Methods for turning short tapers and cones with precision.

Cutting Data and Speed Tables

Provides standard values and tables for optimal cutting speeds and data.

Thread Cutting Operations

Details on tapping threads, thread types, and examples of thread cutting.

Tailstock Adjustments

Instructions for using and cross-adjusting the tailstock for turning.

General Turning Operations

Guides on longitudinal turning, face turning, and short taper turning.

Cooling Lubricant Selection

Information on selecting and using cooling lubricants for optimal results.

Maintenance Procedures

Safety Precautions for Maintenance

Highlights safety rules and warnings for performing maintenance tasks.

Routine Checks and Lubrication Schedule

Outlines scheduled inspections, oiling, and checks for various machine components.

Lathe Chuck Lubrication and Cleaning

Detailed instructions for lubricating and cleaning the lathe chuck.

Repair and Service Information

Guidance on requesting repair services from qualified technicians.

Spare Parts and Diagrams

Headstock (Spindelstock) Parts

Exploded view and part list for the headstock assembly.

Change Gear (Wechselradgetriebe) Parts

Exploded view and part list for the change gear mechanism.

Feed Gear (Vorschubgetriebe) Parts

Exploded views and part lists for the feed gear assembly.

Apron (Schlosskasten) Parts

Exploded views and part lists for the apron assembly.

Cross Slide (Planschlitten) Parts

Exploded view and part list for the cross slide components.

Top Slide (Oberschlitten) Parts

Exploded view and part list for the top slide components.

Machine Bed (Maschinenbett) Parts

Exploded views and part lists for the machine bed components.

Tailstock (Reitstock) Parts

Exploded view and part list for the tailstock assembly.

Accessories Parts Lists

Parts lists for follow rest, steady rest, and chuck/chip guards.

Wiring Diagrams

Wiring diagrams for TU3008 and TU3008V models.

Malfunctions and Troubleshooting

Machine Not Starting Issues

Addresses issues like safety switches and emergency stops preventing startup.

Motor and Feed Problems

Solutions for motor overheating, power loss, and feed stopping.

Workpiece Surface Quality Issues

Troubleshooting steps for rough surfaces, conical workpieces, and tool wear.

Threading Malfunctions

Solutions for incorrect thread pitch, diameter, or tool setup.

Appendix Information

Terminology and Glossary

Defines key terms used throughout the operating manual.

Warranty and Liability Terms

Outlines the terms and conditions for product warranty claims.

Dismantling and Disposal Procedures

Procedures for decommissioning, dismantling, and environmentally sound disposal.

Environmental Disposal Guidelines

Information on proper disposal of electrical components and packaging.

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