Optimum SAW SD 500AV - Default Chapter; Table of Contents

Version 1.0.4 - 2020-10-132 Translation of original instruction
SD500AV
EN
SD500AV_GBIVZ.fm
Table of contents
1 Safety
1.1 Glossary of symbols ...................................................................................................................................... 5
1.2 Rating plate.................................................................................................................................................... 5
1.3 Hazards Classification ................................................................................................................................... 6
1.3.1 Other pictograms.............................................................................................................................. 6
1.4 Intended use.................................................................................................................................................. 7
1.5 Reasonably foreseeable misuses.................................................................................................................. 8
1.5.1 Avoiding misuse............................................................................................................................... 8
1.6 Possible dangers caused by the metal band saw.......................................................................................... 9
1.7 Qualification of personnel .............................................................................................................................. 9
1.7.1 Target group..................................................................................................................................... 9
1.7.2 Authorized persons........................................................................................................................ 10
1.8 User positions.............................................................................................................................................. 11
1.9 Safety devices ............................................................................................................................................. 11
1.9.1 Lockable master switch.................................................................................................................. 11
1.9.2 Emergency stop switch .................................................................................................................. 12
1.9.3 Saw bow......................................................................................................................................... 12
1.9.4 Saw band guide ............................................................................................................................. 12
1.9.5 Prohibition, warning and mandatory signs ..................................................................................... 12
1.10 Safety check ................................................................................................................................................ 12
1.11 Personal protective equipment.................................................................................................................... 13
1.12 Safety during operation................................................................................................................................ 14
1.13 Safety during maintenance.......................................................................................................................... 14
1.13.1 Disconnecting and securing the metal belt saw.............................................................................14
1.13.2 Using lifting equipment................................................................................................................... 15
1.13.3 Mechanical maintenance work....................................................................................................... 15
1.14 Accident report............................................................................................................................................. 15
1.15 Electrical system.......................................................................................................................................... 15
1.16 Hydraulic system ...........................................................................................................
.............................. 16
1.17 Inspection deadlines.................................................................................................................................... 16
2 Technical specification
2.1 Electrical connection.................................................................................................................................... 17
2.2 General........................................................................................................................................................ 17
2.3 Weight.......................................................................................................................................................... 17
2.4 Speed of saw band...................................................................................................................................... 17
2.5 Operating material ....................................................................................................................................... 17
2.6 Environmental conditions............................................................................................................................. 17
2.7 Emissions .................................................................................................................................................... 18
2.8 Dimensions.................................................................................................................................................. 18
3 Delivery, interdepartmental transport, assembly and commissioning
3.1 Notes on transport, installation, commissioning .......................................................................................... 19
3.1.1 General risks during internal transport........................................................................................... 19
3.1.2 Load suspension point ................................................................................................................... 20
3.2 Set-up and assembly................................................................................................................................... 20
3.2.1 Scope of delivery............................................................................................................................ 20
3.2.2 Requirements regarding the installation site.................................................................................. 20
3.2.3 Assembly........................................................................................................................................ 21
3.2.4 Assembly of the hydraulic unit and the metal band saw ................................................................ 21
3.2.5 Roller support assembly................................................................................................................. 23
3.2.6 Material stop................................................................................................................................... 24
3.2.7 Cleaning and lubricating................................................................................................................. 24
3.2.8 Top up hydraulic oil........................................................................................................................ 24
3.2.9 Fill with coolant............................................................................................................................... 25
3.2.10 Checks........................................................................................................................................... 25
3.3 First commissioning..................................................................................................................................... 26
3.3.1 Running-in process ........................................................................................................................ 26
3.4 Electrical connection.................................................................................................................................... 26
3.4.1 Direct current on the PE conductor................................................................................................ 27
3.4.2 Regulated drives in connection with residual current devices........................................................ 28
3.4.3 Protection from Dangerous Shock Currents, use of ELCBs .......................................................... 28
3.4.4 Current in the protective earth conductor - Leakage current.......................................................... 28
3.4.5 When the ELCB triggers ................................................................................................................ 29
4Operation
4.1 Safety........................................................................................................................................................... 30