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Orbitalum ORBIMAT CAdvanced Series User Manual

Orbitalum ORBIMAT CAdvanced Series
104 pages
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Operating instructions
for operators and machine users
Orbital Welding Power Supplies
ORBIMAT CAdvanced
ORBIMAT 165 CA
ORBIMAT 300 CA
Machine No:
Please read all operating instructions before commissioning this machine so that you can work with it safely.
Retain the operating instructions for future use.

Table of Contents

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Orbitalum ORBIMAT CAdvanced Series Specifications

General IconGeneral
BrandOrbitalum
ModelORBIMAT CAdvanced Series
CategoryWelding System
LanguageEnglish

Summary

Operating Instructions

Owner Information and Safety Precautions

Details owner responsibilities and essential safety measures for machine operation and use.

Operation

Explains the core procedures for operating the ORBIMAT CA welding system, including auto programming.

Service and Troubleshooting

Provides essential information for machine maintenance, error diagnosis, and troubleshooting.

Maintenance, Service and Remedying Errors

Details routine maintenance schedules and service procedures for ensuring optimal machine performance.

Owner Information and Safety Precautions

Use of the machine

Specifies the intended use, improper use, and product limitations for the welding system.

Technical Data

Commissioning

Setup and Assembly

Connection of the power source

Connecting gas bottle and weld head

Details the process of connecting the gas bottle and weld head, including safety precautions and connection points.

Commissioning

Details the essential steps required to commission the welding machine after initial setup.

Operation

Auto programming

Guides users through the automatic procedure creation process based on welding parameters.

Configuring material

Guides users on selecting the appropriate material type for the welding task.

Configuring wall thickness

Explains how to set the wall thickness parameter for auto programming.

Preparing weld head

Provides essential steps for preparing the weld head prior to testing the procedure.

Connecting forming gas

Details the process of connecting and setting up the forming gas for orbital welding.

Starting the welding process

Outlines the prerequisites and steps to initiate the welding procedure.

Interrupting the welding process

Explains the procedures for safely stopping a running welding process.

Making percental changes

Details how to make percental adjustments to current parameters for fine-tuning the weld.

Adjusting gas times

Explains how to adjust gas pre-purge and post-purge times for optimal welding results.

Adjusting ignition current, end current and current slope-off

Details how to adjust ignition current, final current, and current slope-off parameters for weld quality.

Adjusting welding current and transition times ("Slope")

Explains how to adjust welding current and transition times between sectors for smooth seam formation.

Adjusting pulse times

Guides users on setting pulse times to affect the seam appearance and weld quality.

Adjusting weld speed and transition time ("Slope")

Details how to adjust weld speed and transition times for optimal weld formation and appearance.

Setting parameters

Details how to set essential parameters like weld head, material, and gas for auto programming.

Configuring protective gas

Explains how to select the protective gas type for the welding process.

Welding

Guides users through the steps to start and perform the actual welding process.

Adjusting the procedure

Guides users on how to adjust welding procedures after initial testing for optimization.

Adjusting individual parameters

Guides users on adjusting specific welding parameters within individual sectors of a procedure.

Adjusting the pool formation time

Guides users on setting the pool formation time for proper weld penetration and bead formation.

Changing the sector

Explains how to modify sector borders and parameters within the welding procedure for customization.

Configuring weld head

Explains how to select and configure the connected weld head model for operation.

Configuring pipe diameter

Guides users on setting the pipe diameter parameter for auto programming.

Calculating procedure

Explains how the system calculates the welding procedure based on entered parameters.

Reasons and steps for adjusting procedure

Explains why and how welding procedures should be adjusted for optimal results.

Testing the procedure

Guides users on how to test the configured welding procedure before actual use.

Saving and calling up a procedure

Saving a procedure

Details the process of saving welding procedures, including under existing or new names.

Calling up a procedure

Explains how to load and select previously saved welding procedures for execution.

Locking machine with key switch

Locking machine with key switch

Details the machine locking mechanism via the key switch and its two operating modes.

Tacking function

Tacking function

Details the steps and parameters for utilizing the tacking function for initial weld tacking.

Using the second gas pressure level ("flow force")

Using the second gas pressure level ("flow force")

Details the function and activation of the second gas pressure level for faster pre-purging.

Monitoring functions

Grenzwerte anpassen

German section for adjusting limit values, detailing parameter limits.

Adjusting limit values

Guides users on how to access and adjust the monitoring limit values for process control.

Data documentation and data management

Covers how to manage and document welding data, including saving and deleting.

Data documentation and data management

Working with external memory cards

Working with external memory cards

Explains how to use external memory cards for data storage, transfer, and system updates.

Viewing and printing data

Viewing and printing data

Guides users on how to view and print welding data, procedures, and logs.

Editing data on a PC with the "OrbiProgCA" supplemental software

Explains how to edit welding data using the OrbiProgCA software on a PC for advanced management.

Updating and backup functions for the software

Details how to update and back up the machine's software components for system maintenance.

Updating and backup functions for the software

Service and Troubleshooting

Possible application/operating errors

Lists common welding issues and their potential causes and remedies for troubleshooting.

Performing service work

Possible application/operating errors

Uneven weld seam ("current fluctuations")

Addresses issues with uneven weld seams and potential current fluctuations, providing solutions.

Ignition problems

Covers potential issues with the arc ignition process and their solutions.

Annealing colors inside/outside

Discusses causes and remedies for annealing colors on the weld seam, relating to material and gas.

Machine does not start

Provides troubleshooting steps for when the machine fails to start, checking power and connections.

Wide seam and no weld penetration

Addresses issues related to wide seams and lack of weld penetration, often due to material properties.

Uneven seam/hole formation at the end of welding

Discusses causes and remedies for uneven seams or hole formation at the weld end.

List of error messages

List of error messages

A comprehensive list of error messages, their explanations, and elimination steps for system diagnostics.

Status LED indicators

Status LED indicators

Explains the meaning of the status LEDs on the machine's back panel for monitoring system status.

Temporarily deactivating sensors and monitoring functions

Maintenance, Service and Remedying Errors

Maintenance

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