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Orca 800 Series - User Manual

Orca 800 Series
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Radio & Esc setup
Transmitter Settings:
Throttle Travel Maximum / 100%
Brake Travel Maximum / 100%
Throttle Exponential Start with 0%
Throttle Neutral Trim Center / 0
Bind your receiver and transmitter first if your radio requires
you to do so.
Initial set-up of the throttle end-points of the ESC: (1 or 2)
1) : Automatically
When you follow the “Operation” to connect the electronic,
you can switch on the ESC and then start to run.
2) : Manually (When the manual function is started, the
automatic function will permanently canceled.)
a)Turn on the transmitter and hold the throttle at full
brake position.
b)Turn on ESC and listen for 2 beep.
c)After you hear the 2 beep, apply full throttle and listen for
another 2 beep.
d)Once you hear the 2 beep, release the throttle to neutral
position.
e)A beep will then sound, signifying that the ESC endpoint
have been successfully set.
If the car direction is reverse, please check the ESC +ve and -
ve are right connect to the motor, is this is right you can
change your transmitter throttle direction setup to Reverse
your car direction.
Operation
* Used ESC porvide XT60 connector to the battery,
Red to +ve and Black to -ve.
(WARNING! Reversing the battery polarity will destroy
your ESC and void the warranty.)
* Connect supplied BEC wire(200mm) to 3pin port match
the (- + s) between the CH2/throttle pin of the receiver
and ESC.
* Connect the 2 motor wire(Brushed Motor) to the motor.
The connect suggest solder direct to the motor and
match the label ESC Yellow +ve and Blue -ve. Avoid
soldering each joint for longer than 5 seconds.
(WARNING! Improper wiring may damage the ESC and
void the warranty.)
Instruction Manual
Version 1.01
Thank you for choosing ORCA Products. Welcome to
join our brushed system convenience of power RC.
By purchasing the 800 Series Electronic Speed
Control ("ESC") you have choose one of the most
advanced speed controls in RC. The 800 series ESC
allow to use brushed motor to driver. The ESC attach
the LED program card let you easy to change the
setup of ESC. Please read this manual thoroughly to
familiarize yourself with the installation, setup and
operation. By operating this product, you accept the
ORCA Warranty Terms.
Specific ation
Detailed Explanation of each Function Menu items:
1) Running Mode
Forward/Brake-------This function the car will not have reverse function, Just forward and brake.
Forward/Rev--------- This function the car will reverse immediately when the throttle brake the car.
Froward/Brk/Rev--- Set this function the first touch of throttle brake the car will have brake function, and if you
release to center position after brake and continue brake again the reverse function will
appear.
2) Battery Type
Lipo, LiFe and Nixx select.
3.) Battery Cut-Off Voltage
Lipo --- Low ------ cut off at 2.9V/cell Li-Fe — Low ------ cut off at 2.2V/cell Nixx — Low
Middle -- cut off at 3.2V/cell Middle--- cut off at 2.5V/cell Middle — cut off at 4.0V/ total
High ----- cut off at 3.4V/cell High ------ cut off at 2.8V/cell High
Disable - No cut off protect Disable - No cut off protect Disable - No cut off protect
4) Punch
Allows you to change the punch of the ESC (Level 1 to Level 5). Level 1 has the most miniature punch and Level
5 has the highest punch. Adjust punch level to maximize acceleration speed with minimum wheel spin.
5) PWM(Driver Freq)
Allows you to change the forward drive frequency of the ESC (1K to 24K From six-step)
* The 1K setup will give you good punch at the low end.
* The 24K setup will result in strong mid to top end.
* Experiment to find out what suits your driving style best.
6)Throttle Compress
Basically the effective range of throttle is 0%~100%, when the T.Compress set in 10%, the throttle effective range
will change to 0% ~ 90%, it can let the throttle respond more sensitive, specially suitable for most brush motor
when you want to make it more strong and sensitive in the bottom power.
7) Initial start force
Usually the throttle force starts from 1% to 100%; it can let you get the best linear control feeling. This function
let you choose the throttle start point at 3%, 6%, 9%, 12%, 15%, or 18% to get the throttle feeling more
aggressive.
8) Max Forward Force
Control the maximum output power of ESC, it can control the maximum speed and increase the handling of the
car, specially in Crawl racing. Lower speed more control.
9) Max Reverse Force
Control the Maximum Reverse power when you Reverse the car.
10) Max Brake Force
Control the maximum brake power, it can control the brake feeling more smooth or more aggressive.
11) Brake Punch
When you set Punch 6, the brake time will follow your throttle brake simple and direct, if you used Punch 1-5 the
brake feeling have something ABS, get more smooth.
12) Drag Brake
Set the automatic brake force applied when the throttle returns to neutral position (8 steps from 0% to 100%):
* 60%, 80% and 100% Drag Brake recommend used in Crawl only.
13) Initial Brake Froce
Usually the brake force starts from 1% to 100%; it can let you get the best linear control feeling. This function
can let you get a more aggressive brake feeling. You can choose the brake force start point at 1%, 5%, 10%,
15%, 20%, 25%, 30% or /35% to 100%.
14) Neutral Range
Set the sensitive relay to your throttle feeling, preset in 45us.
Brushed ESC
Installation & Conne ctors
Brushed
System
WARNING!
Motor +/- polar must
match the ESC initial
Setup,otherwise the
motor rotation will
reverse.
-Black
+Red
+
6V-12.6V
-
-
(B E C ca b le )
(B EC c a bl e )
Receiver
CH 4
CH 3
CH 2
Ch 1
Bec cable
Bec cable
OFF ON
Power Switc h
Brushed System
Yes
29(L) x 34.8(W) x10.2mm(H)
20g (excluding wires)
6V-12.6V (Lipo 2~3Cells)
400A
80A
540 sized brushed motor
3A / 6V
Yes
Yes
System:
Forward/Brake/Reverse:
Dimensions:
Weight:
Voltage Input:
Peak Current:
Continuous current :
Motor Type:
B.E.C.:
Multi Protection System:
Water proof :
Question and Answer IconNeed help?

Do you have a question about the Orca 800 Series and is the answer not in the manual?

Summary

RADIO & ESC SETUP

Transmitter Settings

Configure transmitter endpoints and trim for ESC operation.

Initial ESC Calibration

Procedure to set throttle end-points for proper ESC operation.

INSTALLATION & CONNECTORS

DETAILED FUNCTION MENU ITEMS

Running Mode & Battery Settings

Select running mode and configure battery type/cut-off voltage.

Motor Performance Tuning

Adjust punch, PWM frequency, throttle, and brake forces.

Brake and Neutral Settings

Configure drag brake, initial brake force, and neutral range.

SETTING BY LED PROGRAM CARD

LED Program Card Setup Procedure

Step-by-step guide on using the LED program card to configure ESC settings.

ESC Restart Requirement

Crucial step to restart ESC after programming for changes to take effect.

WARRANTY AND SERVICE INFORMATION

Overview

The ORCA 800 Series Brushed ESC is an advanced electronic speed control designed for brushed motor RC applications, offering a blend of performance, customization, and user-friendliness. This ESC is built to provide a convenient and powerful experience for RC enthusiasts.

Function Description:

The primary function of the ORCA 800 Series Brushed ESC is to regulate the speed and direction of a brushed motor in an RC vehicle. It supports a wide range of voltage inputs, making it compatible with 2 to 3 cell LiPo batteries. The ESC features a robust continuous current rating and a high peak current capability, ensuring reliable power delivery to 540-sized brushed motors.

A key feature of this ESC is its versatile running modes. Users can choose between "Forward/Brake" mode, which only allows forward movement and braking, and "Forward/Reverse" mode, enabling immediate reverse when the throttle brake is applied. For more nuanced control, the "Forward/Brake/Reverse" mode offers a progressive approach: the first application of the throttle brake engages braking, and if the throttle is released to neutral and then braked again, reverse function is activated.

The ESC incorporates a Battery Cut-Off Voltage feature to protect various battery types (LiPo, LiFe, and Nixx) from over-discharge. Users can select different cut-off voltage levels (Low, Middle, High, or Disable) to match their battery's requirements and extend battery life.

The "Punch" setting allows for fine-tuning of the ESC's initial acceleration, with five levels ranging from miniature punch (Level 1) to the highest punch (Level 5). This helps maximize acceleration speed while minimizing wheel spin, adapting to different driving styles and track conditions.

PWM (Driver Frequency) is another adjustable parameter, offering six steps from 1K to 24K. A 1K setting provides good punch at the low end, while 24K results in strong mid to top-end performance. Experimentation is encouraged to find the optimal setting for individual driving preferences.

"Throttle Compress" allows users to adjust the effective throttle range. Setting it to 10%, for instance, changes the effective range to 0%~90%, making the throttle more sensitive, particularly beneficial for brush motors requiring stronger and more sensitive bottom-end power.

The "Initial Start Force" function lets users set the throttle's starting point from 3% to 18%, providing a more aggressive throttle feeling and enhancing linear control. Similarly, "Initial Brake Force" allows for an aggressive brake feeling by setting the brake force start point from 1% to 100%.

"Max Forward Force" controls the maximum output power of the ESC, influencing the car's top speed and handling, especially useful in Crawl racing where lower speeds offer more control. "Max Reverse Force" and "Max Brake Force" independently control the maximum power for reversing and braking, respectively, allowing for smooth or aggressive brake feelings.

"Brake Punch" offers six levels of brake control. Level 6 provides a simple and direct brake response, while Levels 1-5 introduce an ABS-like effect for smoother braking.

"Drag Brake" automatically applies a braking force when the throttle returns to neutral. With eight steps from 0% to 100%, this feature is particularly recommended for Crawl racing at 60%, 80%, or 100% settings.

Finally, "Neutral Range" allows users to set the sensitive relay for their throttle feeling, with a preset of 45us, ensuring precise throttle response.

Usage Features:

The ORCA 800 Series ESC is designed for ease of use, starting with its installation. It comes with an XT60 connector for battery connection, requiring users to connect red to positive and black to negative. A crucial warning is provided against reversing battery polarity, as this will damage the ESC and void the warranty. The supplied BEC wire connects to the receiver's CH2/throttle pin, matching the (-+s) polarity. For motor connection, direct soldering to the motor is suggested, matching the ESC's yellow (+ve) and blue (-ve) labels. Users are advised to avoid soldering each joint for longer than 5 seconds to prevent damage.

Initial setup of the throttle end-points can be done either automatically or manually. In automatic mode, simply connecting the ESC and turning it on allows it to start running. For manual setup, users turn on the transmitter with the throttle at full brake, then turn on the ESC. After two beeps, full throttle is applied, followed by another two beeps. Releasing the throttle to neutral position will then result in a final beep, confirming successful endpoint setting. If the car's direction is reversed, users are instructed to check the motor wiring or change the transmitter's throttle direction setup to reverse.

A significant usage feature is the LED Program Card, which simplifies changing ESC settings. The manual provides a clear step-by-step guide for using the program card. To set a parameter, users plug the BEC cable into the program card, connect the ESC to the battery, and turn it on. They then navigate to the desired item using the "Select" button and adjust the value using the "Value" button. Pressing "Enter" once prepares the data for sending, and pressing "Enter" again confirms the programming. A "SU" and "CC" display indicates successful programming. After any setup change, the ESC must be restarted for the new settings to take effect. Double-pressing the "Enter" button also facilitates programming.

Maintenance Features:

The ORCA 800 Series ESC is built with a multi-protection system and is waterproof, enhancing its durability and reducing maintenance concerns related to environmental exposure.

The manual emphasizes proper wiring and polarity matching to prevent damage, which is a key aspect of maintenance. Users are warned that improper wiring can damage the ESC and void the warranty.

For troubleshooting, the manual advises users to eliminate all other possibilities and check all components for malfunctions before sending the unit for repair. Products sent in for repair that operate perfectly will incur a service fee. This encourages users to perform basic diagnostics themselves.

When sending a product for repair, careful packing, inclusion of the original sales receipt, a detailed problem description, and contact information are required. This ensures efficient service and proper handling of the device.

The warranty covers defects in materials or workmanship for 60 days from the original purchase date, verified by a sales receipt. However, it explicitly states that the warranty does not cover damages resulting from abnormal wear, misuse, or improper maintenance. This highlights the importance of proper usage and care to maintain the device's longevity and warranty coverage. The manual also states that ORCA cannot accept liability for damages resulting from the installation and use of the product, placing the responsibility on the user.

Orca 800 Series Specifications

General IconGeneral
Series800 Series
ModelOrca 800
Power SourceElectric
Humidity Range10% to 90% non-condensing
Frequency60 Hz