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Original Prusa i3 MK3 User Manual

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Table of Contents
1. Introduction 9 ......................................................................................................................
Step 1 - Preparing the upgrade kit 10 .............................................................................
Step 2 - Getting the necessary tools 10 .........................................................................
Step 3 - Additional utilities for this guide 11 .................................................................
Step 4 - Labels guide 11 ....................................................................................................
Step 5 - Spare bag 12 ........................................................................................................
Step 6 - Printed parts - versioning 12 .............................................................................
Step 7 - Printed parts - self printing 13 ..........................................................................
Step 8 - Printable parts - Silver to Black PSU 14 .........................................................
Step 9 - Printed parts post-processing 15 .....................................................................
Step 10 - We are here for you! 16 ....................................................................................
Step 11 - Pro tip: inserting the nuts 17 ............................................................................
Step 12 - View high resolution images 17 ......................................................................
Step 13 - Important: Electronics protection 18 .............................................................
Step 14 - Reward yourself 19 ............................................................................................
Step 15 - How to successfully finish the assembly 20 ................................................
Step 16 - Prepare your desk 21 ........................................................................................
1a. Parts check 22 ...................................................................................................................
Step 1 - Introduction 23 ....................................................................................................
Step 2 - Preparing the printer 23 ....................................................................................
Step 3 - Heatbed inspection 24 .......................................................................................
Step 4 - X-axis smooth rods inspection 24 ...................................................................
Step 5 - Y-axis smooth rods inspection 25 ....................................................................
Step 6 - Printer frame inspection 25 ..............................................................................
Step 7 - Can I open the Haribo? 26 ................................................................................
Step 8 - Let's get started 26 .............................................................................................
1b. Printer disassembly 27 ...................................................................................................
Step 1 - Tools necessary for this chapter 28 .................................................................
Step 2 - Opening the electronics box 28 .......................................................................
Step 3 - Disconnecting cables 29 ...................................................................................
Step 4 - Removing the Einsy-base 29 ............................................................................
Step 5 - Removing the Einsy-door 30 ............................................................................
Step 6 - Removing the heatbed 30 .................................................................................
Step 7 - Dismantling cable management 31 .................................................................
Step 8 - Removing the LCD assembly 31 ......................................................................
Step 9 - Dismantling the Y-axis: removing the belt 32 ...............................................
Step 10 - Removing the Y-axis assembly 32 .................................................................
Step 11 - Removing the Z-axis-tops 33 ...........................................................................
Step 12 - Removing the cable-holder 33 ........................................................................
Step 13 - Removing the X-axis assembly 34 .................................................................
Step 14 - Removing the Z-axis motors 34 .....................................................................
Step 15 - Removing the Z-axis-bottoms 35 ...................................................................
Step 16 - Removing the Y-motor 35 ...............................................................................
Step 17 - Disconnecting the power cables (Black PSU) 36 ........................................
Step 18 - Disassembling the Y-carriage: belt 36 ..........................................................
Step 19 - Dissasembling the Y-carriage: rod holders 37 .............................................
Step 20 - Disassembling the Y-carriage: bearings 37 ................................................
Step 21 - Disassembling the X-axis: Removing the pulley 38 ...................................
Step 22 - Removing the X-axis motor 38 ......................................................................
Step 23 - Removing the X-axis smooth rods 39 ..........................................................

Table of Contents

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Original Prusa i3 MK3 Specifications

General IconGeneral
Build Volume250 x 210 x 210 mm
Layer Resolution0.05 - 0.35 mm
Filament Diameter1.75 mm
Max Nozzle Temperature300 °C
Max Bed Temperature120 °C
Nozzle Diameter0.4 mm (default)
ConnectivitySD card, USB
Supported MaterialsPLA, ABS, PETG, ASA, Nylon, Woodfill
Weight7 kg

Summary

Introduction to the MK3.9 Upgrade

Prepare the Upgrade Kit and Tools

Gather necessary tools, utilities, and prepare the upgrade kit components before starting the assembly.

Printed Parts Preparation and Post-processing

Understand printed part versioning, self-printing requirements, post-processing steps, and identification.

Printer Parts Inspection

Visually inspect key printer components like the heatbed, smooth rods, and frame for condition.

Printer Disassembly Steps

Detailed steps for safely disassembling the printer, including cable disconnection and component removal.

Parts Preparation for Assembly

Prepare necessary parts for upcoming assembly stages, including heatbed cables and stickers.

Frame Assembly Procedures

Mounting the xBuddy Box and Board

Install the xBuddy box onto the printer frame and securely mount the xBuddy board within it.

Y Motor and Belt Idler Assembly

Assemble and attach the Y motor holder, motor, and Y-belt idler components to the printer frame.

X-axis and X-carriage Assembly

X-end Motor and Idler Assembly

Assemble the X-axis end motor and idler components, including bearing installation and lubrication.

X-carriage and Belt System Assembly

Assemble the X-carriage, attach spacers, clips, and guide the X-axis belt system.

Attaching the X Motor and Pulley

Mount the X-axis motor, pulley, and ensure proper belt guidance for smooth operation.

Z-axis Assembly and Cable Management

Z-bottom and Motor Installation

Assemble the Z-bottom parts, attach rubber pads, and install the Z motors onto the frame.

Extruder Cable Routing and Management

Connect extruder main cable, route cables, and manage them using holders and sleeves.

Nextruder Assembly Procedures

Filament Sensor and Idler Assembly

Assemble the filament sensor, prusa ball holder, and nextruder idler components.

Extruder, Gearbox, and Heatsink Assembly

Assemble the extruder motor, gearbox, heatsink, PG-ring, and PG-assembly.

Fan Door, Cable Connections, and Belt Tensioning

Assemble fan door, connect cables to LoveBoard, and tension the X-axis belt.

xLCD Assembly and PSU Connections

xLCD Component Preparation and Assembly

Prepare and assemble xLCD components including screen, cover, supports, and reflector sticker.

Connecting the PSU: Black PSU Instructions

Connect PSU cables, PE cable, and power panic cable for the black PSU unit.

Connecting the PSU: Silver PSU Instructions

Connect PSU cables, PE cable extension, and power panic cable for the silver PSU unit.

Final Cable Connections and Management

Connect extruder, fan, and motor cables, ensuring proper routing and management.

Y-carriage and Heatbed Assembly

Heatbed Cable Assembly and Routing

Assemble and route heatbed cables, covers, and connect to the xBuddy box.

Y-carriage Bearing Installation (Old/New)

Install bearings into Y-carriage, considering old vs. new variations, and perform lubrication.

Y Belt and Tensioner Assembly

Assemble the Y-belt, tensioner, and holder, ensuring proper alignment and tension.

Expansion Joints and Heatbed Attachment

Install expansion joints and attach the heatbed to the Y-carriage.

ESP Module Installation and Cable Management

Install the ESP module and manage all cables, ensuring proper routing and connection.

Spool Holder and Filament Guide Assembly

Assemble the double spool holder and the filament guide for the printer.

Preflight Check and Initial Setup

Steel Sheet Attachment and Cleaning

Attach the steel sheet to the heatbed, ensuring the surface is clean for optimal print performance.

Firmware Update Procedure

Update the printer firmware using the provided USB drive and following on-screen prompts.

Printer Calibration Wizard Steps

Complete the printer calibration wizard, including self-test, loadcell, gearbox, and filament sensor calibration.

Loading Filament and Software Setup

Load filament, set up PrusaSlicer, and learn about PrusaLink/Connect for printing.

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