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OTC 5025 User Manual

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Sheet No. 1 of 1
Issue Date: Rev. C, March 3, 2016
© Bosch Automotive Service Solutions Inc.
Read and follow all warnings in this
instruction sheet before operating
this unit. If the operator cannot read
English, operating instructions and
safety precautions must be read
and discussed in the operators
native language.
Wear eye protection and protective
clothing when working with DEF.
Contact with DEF may cause
personal injury.
Do not drink DEF. If swallowed,
give two glasses of water, induce
vomiting, and call a physician.
5025 Diesel Exhaust Fluid (DEF) Refractometer
655 Eisenhower Drive
Owatonna, MN 55060 USA
Phone: (507) 455-7000
Tech Serv.: (800) 533-6127
Fax: (800) 955-8329
Order Entry: (800) 533-6127
Fax: (800) 283-8665
International Sales: (507) 455-7223
Fax: (507) 455-7063
Specications
Style: Diesel Exhaust Fluid (DEF)
Size: 27 x 40 x 160 mm (1.06 x 1.57 x 6.3 in.)
Weight: 176 g (0.39 lbs)
WARNING! To prevent equipment failure or
damage resulting in personal injury:
Accessories
Eyeshade Screw driver Plastic dropper
Soft cloth Plastic bottle Pointer
Application
The refractometer is a portable, precision, optical
instrument used for measuring Diesel Exhaust Fluid
(DEF) concentration.
When a liquid sample is placed on the prism, the light
passing through it is bent. The more concentrated the
liquid, the more the light will bend. The refractometer
contains a reticle, or scale, that is enlarged through the
eyepiece to measure this light.
The values on the scale have been established to
evaluate the DEF condition.
The scale without any
liquid on the prism.
The scale with liquid
on the prism.
The reading is taken at
the point the shadow line
crosses the scale.
Range Resolution
15 – 40% 0.5%
1
2
3
4
5
1. Prism 4. Mirror tube (holds the reticle scale)
2. Cover plate 5. Eyepiece (focusing ring of diopter)
3. Correction screw
Form No. 558648
Operating Instructions
for: 5025
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OTC 5025 Specifications

General IconGeneral
BrandOTC
Model5025
CategoryMeasuring Instruments
LanguageEnglish

Summary

General Safety Warnings

Handling and Emergency Procedures

Instructions for safe handling of DEF, including eye protection and first aid for ingestion.

Product Overview

Accessories Included

List of items provided with the refractometer for its use and maintenance.

Application Description

Explains the refractometer's function and principle for measuring DEF concentration.

Specifications

Range and Resolution

Details the measurement range and accuracy resolution of the DEF refractometer.

Operating Instructions

Initial Setup and Calibration

Steps for aiming, focusing, and setting the refractometer's zero point using distilled water.

Measurement Procedure

Instructions for applying liquid, taking readings, and cleaning the refractometer after use.

Maintenance and Parts

Helpful Hints and Maintenance Tips

Guidance on temperature, null point adjustment, cleaning, and careful handling.

Replacement Parts Kit

Information on the available replacement parts kit and its contents.

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